Hitachi EX 3600-6 Manuals

Manuals and User Guides for Hitachi EX 3600-6. We have 1 Hitachi EX 3600-6 manual available for free PDF download: Operator's Manual

Hitachi EX 3600-6 Operator's Manual

Hitachi EX 3600-6 Operator's Manual (306 pages)

Brand: Hitachi | Category: Compact Excavator | Size: 12.1 MB
Table of contents
Table Of Contents6................................................................................................................................................................
Maintenance Under Special8................................................................................................................................................................
Environmental Conditions8................................................................................................................................................................
Object Handling25................................................................................................................................................................
Operating Stairway45................................................................................................................................................................
Emergency Escape48................................................................................................................................................................
Emergency Exit49................................................................................................................................................................
Cab Features51................................................................................................................................................................
Monitor Display52................................................................................................................................................................
Starting Check Screen52................................................................................................................................................................
Meter Check Screen53................................................................................................................................................................
Coolant Temperature Gauge54................................................................................................................................................................
Fuel Gauge54................................................................................................................................................................
Engine Oil Pressure Gauge55................................................................................................................................................................
Engine Oil Temperature Gauge55................................................................................................................................................................
Hour Meter55................................................................................................................................................................
Warning Indicators55................................................................................................................................................................
Alternator Indicator55................................................................................................................................................................
Engine Stop Indicator56................................................................................................................................................................
Engine Oil Pressure Indicator56................................................................................................................................................................
Coolant Overheat Indicator56................................................................................................................................................................
Coolant Level Indicator57................................................................................................................................................................
Engine Over Run Indicator57................................................................................................................................................................
Fuel Temperature Indicator57................................................................................................................................................................
Hydraulic Oil Level Indicator57................................................................................................................................................................
Stop Valve Indicator58................................................................................................................................................................
Auto-lubrication Indicator58................................................................................................................................................................
Fast-filling Indicator59................................................................................................................................................................
Emergency Engine Stop Indicator59................................................................................................................................................................
Tension Indicator59................................................................................................................................................................
Electric Lever Indicator59................................................................................................................................................................
Caution Indicators60................................................................................................................................................................
Exhaust Temperature Indicator60................................................................................................................................................................
Engine Warning Indicator60................................................................................................................................................................
Hydraulic Oil Overheat Indicator60................................................................................................................................................................
Pump Contamination Indicator60................................................................................................................................................................
Stairway Position Indicator61................................................................................................................................................................
Air Cleaner Restriction Indicator61................................................................................................................................................................
Electrical Equipment Box Indicator61................................................................................................................................................................
Status Indicators61................................................................................................................................................................
Auto-idle Indicator61................................................................................................................................................................
Travel Mode Indicator62................................................................................................................................................................
Prelub Indicator62................................................................................................................................................................
Left Console63................................................................................................................................................................
Warning Lamp63................................................................................................................................................................
Caution Lamp63................................................................................................................................................................
Monitor Contrast Switch63................................................................................................................................................................
Key Pad63................................................................................................................................................................
Wiper Switch64................................................................................................................................................................
Washer Switch64................................................................................................................................................................
Wiper Delay Selector Switch64................................................................................................................................................................
Air Conditioners65................................................................................................................................................................
Designations And Functions Of Controls66................................................................................................................................................................
Cooling68................................................................................................................................................................
Dehumidifying And Heating68................................................................................................................................................................
Defrosting69................................................................................................................................................................
Blower Operation Without Cooling Or Heating69................................................................................................................................................................
Ventilation The Cab69................................................................................................................................................................
Am/fm Radio Operation70................................................................................................................................................................
Digital Clock Setting Procedure71................................................................................................................................................................
Right Console72................................................................................................................................................................
Key Switch72................................................................................................................................................................
Emergency Engine Stop Switch73................................................................................................................................................................
Engine Start Switch73................................................................................................................................................................
Engine Stop Switch73................................................................................................................................................................
Engine Speed Control Dial74................................................................................................................................................................
Work Light Switch75................................................................................................................................................................
Dome Light Switch76................................................................................................................................................................
Maintenance Light Switch77................................................................................................................................................................
Entrance Light Switch78................................................................................................................................................................
Travel Mode Switch79................................................................................................................................................................
Auto-idle Switch79................................................................................................................................................................
Buzzer Stop Switch80................................................................................................................................................................
Fast-filling System81................................................................................................................................................................
Rear Console82................................................................................................................................................................
Horn Switch83................................................................................................................................................................
Adjusting The Seat84................................................................................................................................................................
Seat Belt87................................................................................................................................................................
Cab Door Release Button88................................................................................................................................................................
Opening Cab Left Window88................................................................................................................................................................
Observe Machine Closely90................................................................................................................................................................
Every 10 Hours Or Each Shift90................................................................................................................................................................
After The First 50 Hours91................................................................................................................................................................
Inspect Machine Daily Before Starting92................................................................................................................................................................
Before Turning Power On93................................................................................................................................................................
Turning Power On94................................................................................................................................................................
Starting The Engine99................................................................................................................................................................
Starting In Cold Weather100................................................................................................................................................................
Check Instruments After Starting101................................................................................................................................................................
Using Booster Batteries102................................................................................................................................................................
Stopping The Engine104................................................................................................................................................................
Stopping The Engine In Emergency105................................................................................................................................................................
In The Cab105................................................................................................................................................................
Except In The Cab106................................................................................................................................................................
Drive The Machine Carefully108................................................................................................................................................................
Steering The Machine Using Pedals109................................................................................................................................................................
Steering The Machine Using Levers110................................................................................................................................................................
Travel Alarm112................................................................................................................................................................
Traveling113................................................................................................................................................................
Operating On Soft Ground114................................................................................................................................................................
Raise One Track Using Boom And Arm114................................................................................................................................................................
Towing Machine A Short Distance115................................................................................................................................................................
Operating Ground Condition116................................................................................................................................................................
Precautions For Traveling On Slopes117................................................................................................................................................................
Parking The Machine On Slopes118................................................................................................................................................................
Parking The Machine118................................................................................................................................................................
Control Lever (iso Pattern Backhoe)120................................................................................................................................................................
Control Lever (hitachi Pattern Backhoe)121................................................................................................................................................................
Control Lever (hitachi Pattern)121................................................................................................................................................................
Control Lever (iso Pattern Loading Shovel)122................................................................................................................................................................
Bucket Open-close Pedals (loading Shovel)124................................................................................................................................................................
Pilot Control Shut-off Lever125................................................................................................................................................................
Engine Speed Control126................................................................................................................................................................
Auto-idle127................................................................................................................................................................
Warming-up Operation128................................................................................................................................................................
Warming-up The Cylinders And Motors129................................................................................................................................................................
Precautions For Operations130................................................................................................................................................................
Operate The Machine Safely131................................................................................................................................................................
Operating Backhoe132................................................................................................................................................................
Grading Operation132................................................................................................................................................................
Avoid Abusive Operation133................................................................................................................................................................
Operating Tips134................................................................................................................................................................
Loading Shovel Operation135................................................................................................................................................................
Prohibited Operation135................................................................................................................................................................
Overnight Storage Instructions138................................................................................................................................................................
Correct Maintenance And Inspection Procedures140................................................................................................................................................................
Check The Hour Meter Regularly141................................................................................................................................................................
Use Correct Fuels And Lubricants141................................................................................................................................................................
Prepare Machine For Maintenance142................................................................................................................................................................
Open Access Doors For Service144................................................................................................................................................................
Inspection/maintenance Lights145................................................................................................................................................................
Use A Chain To Prevent Falling Accidents146................................................................................................................................................................
Electric Pump (optional)147................................................................................................................................................................
Construction Outline149................................................................................................................................................................
Hydraulic System150................................................................................................................................................................
Loading Shovel151................................................................................................................................................................
Periodic Replacement Of Parts153................................................................................................................................................................
Periodic Replacement Of Rubber Hoses154................................................................................................................................................................
Maintenance Interval Guide159................................................................................................................................................................
A. Greasing163................................................................................................................................................................
Loading Shovel Front Joint Pins164................................................................................................................................................................
Backhoe Front Joint Pins167................................................................................................................................................................
Swing Bearing170................................................................................................................................................................
Swing Internal Gear171................................................................................................................................................................
Center Joint172................................................................................................................................................................
Operating The Lubricator173................................................................................................................................................................
B. Engine175................................................................................................................................................................
Engine Oil Level In Engine Oil Pan176................................................................................................................................................................
Change Engine Oil In Engine Oil Pan178................................................................................................................................................................
C. Transmission182................................................................................................................................................................
Brand Names Of Recommended Gear Oil182................................................................................................................................................................
Pump Transmission Gear183................................................................................................................................................................
Change Oil184................................................................................................................................................................
Replace Filter185................................................................................................................................................................
Swing Reduction Gear186................................................................................................................................................................
Change Gear Oil187................................................................................................................................................................
Travel Reduction Gear188................................................................................................................................................................
D. Hydraulic System190................................................................................................................................................................
Inspection And Maintenance Of Hydraulic Equipment191................................................................................................................................................................
Check Hydraulic Oil Level193................................................................................................................................................................
To Add Oil193................................................................................................................................................................
Drain Hydraulic Oil Tank Sump194................................................................................................................................................................
Change Hydraulic Oil195................................................................................................................................................................
Replace Full-flow Filter And Drain Filter198................................................................................................................................................................
Replace Bypass Filter200................................................................................................................................................................
Replace Pilot Oil Filter202................................................................................................................................................................
Suction Filter204................................................................................................................................................................
Replace Suction Filter205................................................................................................................................................................
Replace High-pressure Strainer206................................................................................................................................................................
Clean Oil Cooler Core207................................................................................................................................................................
Check Hoses And Lines208................................................................................................................................................................
Service Recommendations For Hydraulic Fittings211................................................................................................................................................................
E. Fuel System213................................................................................................................................................................
Drain Fuel Tank Sump215................................................................................................................................................................
Replace Fuel Element216................................................................................................................................................................
Replace Fuel Filter217................................................................................................................................................................
Check Fuel Hoses218................................................................................................................................................................
F. Air Cleaner220................................................................................................................................................................
G. Cooling System222................................................................................................................................................................
Check Coolant Level223................................................................................................................................................................
Check Dca4 Concentration In Coolant224................................................................................................................................................................
Replace Coolant Filter232................................................................................................................................................................
Change Coolant233................................................................................................................................................................
Clean Radiator Core235................................................................................................................................................................
H. Air Conditioner236................................................................................................................................................................
Ventilation Air Filter237................................................................................................................................................................
Check Refrigerant Quantity238................................................................................................................................................................
Check Compressor Belt Tension239................................................................................................................................................................
Clean Condenser Core240................................................................................................................................................................
Check Tightening Torque241................................................................................................................................................................
Seasonal Maintenance242................................................................................................................................................................
I. Electrical System243................................................................................................................................................................
Replace Batteries247................................................................................................................................................................
Replacing Fuses248................................................................................................................................................................
Power Source Terminal251................................................................................................................................................................
High Current Fuse252................................................................................................................................................................
Check Electrical Cables And Wire Harnesses For Short Circuits254................................................................................................................................................................
Check Emergency Engine Stop Switch256................................................................................................................................................................
J. Miscellaneous257................................................................................................................................................................
Check Bucket Teeth258................................................................................................................................................................
Inspect Emergency Evacuation Equipment And Hanger260................................................................................................................................................................
Auto-lubrication System261................................................................................................................................................................
Check And Replace Seat Belt265................................................................................................................................................................
Clean Air Horn Compressor Filter266................................................................................................................................................................
Check And Adjust Track Sag267................................................................................................................................................................
Check Accumulator And Track Adjuster Cylinder Circuit269................................................................................................................................................................
And Nuts270................................................................................................................................................................
Maintenance Under Special Environmental Conditions284................................................................................................................................................................
Storing The Machine286................................................................................................................................................................
Removing The Machine From Storage287................................................................................................................................................................
Transporting The Machine287................................................................................................................................................................
Cummins Fault Code Lamps And Diagnostic Switches288................................................................................................................................................................
Engine289................................................................................................................................................................
Troubleshooting290................................................................................................................................................................
Electrical System293................................................................................................................................................................
Mode Selection296................................................................................................................................................................
Specifications300................................................................................................................................................................
Working Range (loading Shovel)301................................................................................................................................................................
Working Range (backhoe)302................................................................................................................................................................
Index304................................................................................................................................................................

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