Emerson 6402 Manuals

Manuals and User Guides for Emerson 6402. We have 1 Emerson 6402 manual available for free PDF download: Advanced User's Manual

Emerson 6402 Advanced User's Manual (201 pages)

Commander SK series AC variable speed drive for 3 phase induction motors from 0.25kW to 110kW, 0.33hp to 150hp

Brand: Emerson | Category: Controller | Size: 6.36 MB

Drive Software Version
2
General Information
2
Table of Contents
3
2 Parameter X.00

5
3 Parameter Description Format

6
4 Keypad and Display

10
- Programming Keys
  10
- Control Keys
  10
- Selecting and Changing Parameters
  10
5 Serial Communications

12
- CT Comms Cable
  12
- EIA232 to EIA485 Communications
  12
  - Multi-Drop Converters
    13
  - Isolation of the Communications Port
    14
- Serial Communications Connections
  14
- Terminating Resistors
  14
- CT Modbus RTU Specification
  16
  - Data Consistency
    17
  - MODBUS Registers
    17
  - Slave Address
    17
  - Data Encoding
    18
  - Function Codes
    18
  - Communications Timeouts
    20
  - Extended Data Types
    20
  - Exceptions
    22
  - Crc
    23
7 PLC Ladder Programming

24
- System Requirements
  24
- Menu 0 Logic Diagram
  32
10 Advanced Parameter Descriptions

33
- Overview
  33
- Menu 1: Speed Reference Selection, Limits and Filters
  34
  - Frequency Reference Selected
    38
  - Pre-Skip Filter Reference
    38
  - Reference Offset
    38
  - Maximum Set Speed
    38
  - Minimum Set Speed
    39
  - Reference Offset Select
    39
  - Allow Negative References
    39
  - Reference Enabled Indicator
    40
  - Preset Speed Selector
    41
  - Keypad Reference
    42
  - Precision Reference Coarse
    42
  - Precision Reference Fine
    42
  - Precision Reference Update Disable
    42
  - Preset Speed
    43
  - Skip Reference
    43
  - Skip Reference Band
    43
  - Reference in Rejection Zone
    43
  - Analog Reference
    44
  - Percentage Trim
    44
  - Reference Selected Indicator
    44
  - Preset Select Bit
    44
  - Preset Reference Selected Indicator
    45
  - Power-Up Keypad Reference
    45
- Menu 2: Ramps
  46
  - Post Ramp Reference
    49
  - Unused Parameter
    49
  - Ramp Mode Select
    49
  - S Ramp Enable
    50
  - S Ramp Acceleration Limit
    50
  - Standard Ramp Voltage
    51
  - Acceleration Rate Selector
    51
  - Acceleration Rate
    52
  - Jog Acceleration Rate
    52
  - Deceleration Rate Selector
    52
  - Deceleration Rate
    53
  - Jog Deceleration Rate
    53
  - Acceleration Selected Indicator
    53
  - Deceleration Selected Indicator
    54
  - Acceleration Select Bit
    54
  - Deceleration Select Bit
    54
  - Ramp Rate Units
    54
- Menu 3: Speed Sensing Thresholds and Frequency Input and Output
  55
- Menu 4: Current Control
  61
  - Current Magnitude (Motor Current)
    64
  - Motor Active Current
    65
  - Current Demand
    65
  - Symmetrical Current Limit
    65
  - Torque Reference
    66
  - Torque Mode Selector
    66
  - Current Limit Operation
    67
  - Torque Control
    67
  - Mains Loss and Controlled Standard Ramp
    67
  - Motor Thermal Time Constant
    68
  - Motor Thermal Protection Mode
    68
  - Reactive Current (Motor Magnetising Current)
    70
  - Overriding Current Limit
    70
  - Motor Overload Accumulator
    70
  - Percentage Load/Load Display Units
    70
  - User Current Maximum Scaling
    71
  - Low Speed Thermal Protection Mode
    71
  - Percentage Torque
    71
  - Reduce Internal Current Loop Response
    71
- Menu 5: Motor Control
  72
  - Motor Frequency/Motor Voltage
    74
  - Output Power
    74
  - Motor Speed
    74
  - DC Bus Voltage
    74
  - Motor Rated Frequency
    75
  - Motor Rated Current
    75
  - Motor Rated Full Load Rpm
    75
  - Open-Loop Vector Mode
    76
  - Fixed Boost Mode
    76
  - Square Law Mode
    76
  - Motor Rated Power Factor
    77
  - Number of Motor Poles
    77
  - Autotune
    77
  - Parameters Used in the Vector Control Algorithm
    78
  - Dynamic V to F Select
    78
  - Stator Resistance and Voltage Offset Measured on each Run Signal
    79
  - No Measurements
    79
  - Square Law Characteristic
    79
  - Stator Resistance
    80
  - Maximum Switching Frequency
    80
  - High Stability Space Vector Modulation
    80
  - Voltage Offset
    81
  - Transient Inductance
    81
  - Enable Slip Compensation
    82
  - Speed Display Units
    82
  - Disable Auto-Switching Frequency Change
    82
  - Actual Switching Frequency
    83
  - Security Unlock
    83
- Menu 6: Drive Sequencer and Clock
  84
  - Stop Mode Select
    87
  - Mains Loss Mode
    88
  - Start/Stop Logic Select
    89
  - Injection Braking Level
    90
  - Injection Braking Time
    90
  - Catch a Spinning Motor Select
    91
  - Low DC Bus Operation
    91
  - Remote LED Keypad Function Key Status
    92
  - Enable Stop Key
    92
  - Function Key Mode
    93
  - Disable Auto-Reset on Enable
    93
  - Drive Enable
    94
  - Electricity Cost Per Kwh
    94
  - Reset Energy Meter
    94
  - Run Time Log
    94
  - Energy Meter
    95
  - Running Cost
    95
  - Hardware Enable
    95
  - Sequencing Bit
    95
  - Sequencing Bit: Jog Reverse
    96
  - Sequencing Bit: /Stop
    96
  - Enable Sequencer Latching
    99
  - Control Word
    99
  - Control Word Enable
    99
  - Force Cooling Fan to Run at Full Speed
    100
- Menu 7: Analog Inputs and Outputs
  101
  - Analog Input 1 Level (Terminal T2)
    103
  - Analog Input 2 Level (Terminal T4)
    103
  - Heatsink Temperature
    103
  - Power Circuit Temperature 2
    103
  - Analog Input 1 Mode
    104
  - Analog Input 1 Scaling
    105
  - Analog Input 1 Invert
    105
  - Analog Input 1 Destination
    105
  - Analog Input 2 Mode (Terminal T4)
    106
  - Analog Input 2 Scaling
    106
  - Analog Input 2 Invert/Analog Input 2 Destination
    106
  - Analog Output Source
    106
  - Analog Output Scaling
    107
  - Current Loop Loss Indicator
    107
  - Analog Input 1 Offset
    107
  - Analog Output Control (Terminal B1)
    107
  - IGBT Junction Temperature
    108
  - Drive Thermal Protection Accumulator
    108
  - Power Circuit Temperature 3
    108
- Menu 8: Digital Inputs and Outputs
  109
  - Terminal B4-B7 Digital Input State
    114
  - Status Relay State (Terminals T5 and T6)
    114
  - Terminal B4-B6 Digital Input Invert
    114
  - Terminal B7 Digital Input Invert
    114
  - Status Relay Invert
    115
  - Digital I/O Read Word
    115
  - Terminal B4-B7 Digital Input Destination
    115
  - Status Relay Source
    116
  - Terminal B3 Mode Select
    116
  - Terminal B7 Mode Select
    116
  - Digital Output Control (Terminal B3)
    117
- Menu 9: Programmable Logic, Motorized Pot and Binary Sum
  118
  - Logic Function 1/2 Output
    121
  - Motorized Pot Output
    121
  - Logic Function 1 Source 1
    121
  - Logic Function 1 Source 2
    121
  - Logic Function 1 Source 2 Invert
    122
  - Logic Function 1 Output Invert
    122
  - Logic Function 1 Delay
    122
  - Logic Function 1 Destination
    122
  - Logic Function 2 Source 1/Logic Function 2 Source 1 Invert
    123
  - Logic Function 2 Source 2
    123
  - Logic Function 2 Source 2 Invert
    123
  - Logic Function 2 Output Invert/Logic Function 2 Delay
    123
  - Logic Function 2 Destination
    124
  - Motorized Pot Mode
    124
  - Motorized Pot Bipolar Select
    124
  - Motorized Pot Rate/Motorized Pot Scale Factor
    125
  - Motorized Pot Destination
    125
  - Motorized Pot Up/Down/Reset
    125
  - Binary Sum One’s Input/Two’s Input/Four’s Input
    125
  - Binary Sum Output
    126
  - Binary Sum Offset
    126
- Menu 10: Status Logic and Diagnostic Information
  128
  - Drive Ok
    129
  - Drive Active
    129
  - Zero Speed
    129
  - Running at or below Minimum Speed
    129
  - Drive Output Is at Current Limit
    130
  - Regenerating
    130
  - Dynamic Brake Active
    130
  - Direction Commanded
    130
  - Overload Alarm
    131
  - Drive Temperature Alarm
    131
  - General Drive Alarm
    131
  - Last Trip
    131
  - Trip Indications
    132
  - Under Voltage Trip and Restart Levels
    133
  - HF Trips
    134
  - Alarm Warnings
    134
  - Display Indications
    134
  - Full Power Braking Time
    135
  - Full Power Braking Period
    135
  - External Trip/Drive Reset
    136
  - No. of Auto-Reset Attempts
    136
  - Auto-Reset Delay
    136
  - Hold ‘Drive Ok’ until Last Attempt
    136
  - Action on Trip Detection
    137
  - User Trip
    137
  - Braking Energy Overload Accumulator
    137
  - Status Word
    137
- Menu 11: General Drive Set-Up
  138
  - Pr 61-70 Set-Up
    139
  - Customer Defined Scaling
    139
  - Parameter Displayed at Power-Up
    139
  - Serial Comms Address
    139
  - Modbus RTU / User Serial Mode
    140
  - Serial Comms Baud Rate
    140
  - Silent Period Extension
    140
  - Drive Configuration
    140
  - Parameter Changes When Drive Configuration Is Changed
    141
  - PID Logic Diagram
    146
  - Software Version
    146
  - User Security Code
    147
  - Maximum Heavy Duty Drive Current Rating
    147
  - Drive Voltage Rating
    147
  - Software Sub-Version/Dsp Software Version
    147
  - Status Mode Timeout
    148
  - Parameter Copying
    148
  - Different Drive Ratings
    148
  - Load Defaults
    149
  - Security Status
    149
  - Select Motor 2 Parameters
    150
  - Defaults Previously Loaded
    150
  - PLC Ladder Program Status
    150
  - PLC Ladder Program Enable
    150
  - PLC Ladder Program Maximum Scan Time
    151
- Menu 12: Programmable Threshold and Variable Selector
  152
  - Threshold Detector 1/2 Output
    156
  - Threshold Detector 1 Hysteresis
    156
  - Threshold Detector 1 Output Invert
    156
  - Threshold Detector 1 Destination
    156
  - Variable Selector 1 Source 1/2
    157
  - Variable Selector 1 Mode
    157
  - Variable Selector 1 Destination
    157
  - Variable Selector 1 Output
    157
  - Variable Selector 1 Source 1/2 Scaling
    158
  - Variable Selector 1 Control
    158
  - Threshold Detector 2 Source
    158
  - Threshold Detector 2 Level/Hysteresis
    158
  - Threshold Detector 2 Output Invert
    159
  - Threshold Detector 2 Destination
    159
  - Variable Selector 2 Source 1/2
    159
  - Variable Selector 2 Mode
    159
  - Variable Selector 2 Destination
    160
  - Variable Selector 2 Output
    160
  - Variable Selector 2 Source 1/2 Scaling
    160
  - Variable Selector 2 Control
    160
  - Brake Control Function
    161
  - Brake Release Indicator
    161
  - Brake Controller Enable
    161
  - Brake Function Diagram
    162
  - Brake Sequence
    162
  - Brake Release Current Threshold
    163
  - Brake Apply Current Threshold
    163
  - Brake Release Frequency/Brake Apply Frequency
    163
  - Pre-Brake Release Delay
    163
  - Post-Brake Release Delay
    164
- Menu 14: PID Controller
  165
  - PID Output
    167
  - PID Reference Source
    167
  - PID Reference Source Invert
    167
  - PID Reference Slew Rate Limit
    167
  - PID Enable
    168
  - Optional PID Enable Source
    168
  - PID Proportional Gain
    168
  - PID Integral Gain/Pid Derivative Gain/Pid High Limit
    168
  - PID Low Limit/Pid Scaling/Pid Output Destination
    169
  - PID Hold Integrator
    169
  - Select Symmetrical Limit on PID
    169
  - PID Main Reference
    169
  - PID Reference
    170
  - PID Feedback
    170
  - PID Error
    170
  - Solutions Module ID
    171
- Menu 15: Solutions Module Set-Up
  171
- Menu 18: Application Menu 1
  185
- Menu 20: Application Menu 2
  187
- Menu 21: Second Motor Map
  188
  - Motor 2 Maximum Set Speed
    189
  - Motor 2 Minimum Set Speed
    189
  - Motor 2 Reference Selector
    189
  - Motor 2 Acceleration Rate
    190
  - Motor 2 Deceleration Rate
    190
  - Motor 2 Motor Rated Frequency
    191
  - Motor 2 Motor Rated Current
    191
  - Motor 2 Motor Rated Full Load Rpm
    191
  - Motor 2 Motor Rated Voltage
    192
  - Motor 2 Motor Rated Power Factor
    193
  - Motor 2 Number of Motor Poles
    193
  - Motor 2 Stator Resistance
    194
  - Motor 2 Voltage Offset
    194
  - Motor 2 Transient Inductance
    194
  - Motor 2 Active
    195
  - Motor 2 Thermal Time Constant
    195
  - Motor 2 Symmetrical Current Limit
    195
  - Index
    196

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Emerson 6402 Manuals

Emerson 6402 Advanced User's Manual (201 pages)

Table of Contents

2 Parameter X.00

3 Parameter Description Format

4 Keypad and Display

5 Serial Communications

7 PLC Ladder Programming

10 Advanced Parameter Descriptions

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Emerson Categories