Atlas Copco CC234C Manuals

Manuals and User Guides for Atlas Copco CC234C. We have 1 Atlas Copco CC234C manual available for free PDF download: Instruction Manual

Atlas Copco CC234C Instruction Manual (162 pages)

Vibratory roller

Brand: Atlas Copco | Category: Power Roller | Size: 13 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Work Driving
19
Safety (Optional)
21
Air Conditioning
21
Edge Cutter/Compactor
21
Working Lights - Xenon
22
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Lower Ambient Temperature - Freeze Risk
23
Temperatures
23
High Pressure Cleaning
24
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Slopes
28
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
Working Capacity
30
General
31
Hydraulic System
32
Air Conditioning / Automatic Climate Control (ACC) (Optional)
32
Tightening Torque
33
Machine Description
35
Diesel Engine
35
Electrical System
35
Propulsion System
35
Brake System
36
Steering System
36
Vibration System
36
Cab
36
Rops
36
Identification
37
Product and Component Plates
37
Product Identification Number on the Frame
38
Machine Plate
38
Explanation of 17PIN Serial Number
38
Engine Plates
39
Decals
40
Location - Decals
40
Safety Decals
41
Info Decals
43
Instruments/Controls
44
Control Panel and Controls
44
Function Descriptions
45
Display Explanations
48
Machine Alarm
52
Main Menu
53
User Settings
54
Machine Settings
55
Service Menu
55
About
57
Operator Help When Starting
57
Operator Help Workmode
57
Instruments and Controls, Cab
58
Function Description of Instruments and Controls in the Cab
59
Using the Cab Controls
60
Defroster
60
Heat
60
Ac/Acc
60
Electrical System (Version 1)
61
Fuse Boxes in Main Switchbox
61
Electrical System (Version 2)
62
Fuse Card in Main Switchbox
62
Power in Engine Compartment/Battery Compartment
63
Main Fuse Panel (Cummins)
63
Fuse Box at Master Switch (Deutz)
64
Fuses in Cab
65
Operation
67
Before Starting
67
Master Switch - Switching on
67
Control Panel, Adjustments
67
Operator's Seat - Adjustment
68
Belt Reminder
68
Operator's Seat, Comfort - Adjustments
69
Parking Brake
69
Display - Control
70
Interlock
71
Operator Position
72
View
72
Starting
73
Starting the Engine
73
Display When Activating Choice Via the Button Set
74
Alarm Descriptions
75
Driving
75
Operating the Roller
75
Interlock/Emergency Stop/Parking Brake - Check
77
Combi Machines
78
Pivotal Steering (Optional)
78
Edge Cutting (Optional)
78
Vibration
80
Manual/Automatic Vibration
80
Manual Vibration - Switching on
80
Amplitude/Frequency - Changeover
81
Braking
81
Normal Braking
81
Emergency Braking
82
Switching off
82
Parking
83
Chocking the Drums
83
Master Switch
83
Long-Term Parking
85
Engine
85
Battery
85
Air Cleaner, Exhaust Pipe
85
Watering System
85
Fuel Tank
85
Hydraulic Reservoir
85
Hoods, Tarpaulin
86
Steering Cylinder, Hinges, Etc
86
Miscellaneous
87
Lifting
87
Locking the Articulation
87
Lifting the Roller
88
Lifting the Roller with Jack
88
Unlocking the Articulation
89
Towing/Recovering
89
Short Distance Towing with the Engine Running
90
Short Distance Towing When the Engine Is Inoperative
91
Towing the Roller
91
Trailer Eye
92
Transport
92
Loading CC224-624, CC2200-6200
93
Operating Instructions - Summary
95
Preventive Maintenance
97
Acceptance and Delivery Inspection
97
Warranty
97
Maintenance - Lubricants and Symbols
99
Maintenance Symbols
100
Maintenance - Maintenance Schedule
101
Service and Maintenance Points
101
General
101
Every 10 Hours of Operation (Daily)
102
After the FIRST 50 Hours of Operation
102
Every 50 Hours of Operation (Weekly)
103
Every 250 Hours of Operation (Monthly)
103
Every 500/1500 Hours of Operation
104
Every 1000 Hours of Operation
105
Every 2000 Hours of Operation
106
Maintenance, 10H
107
Diesel Engine - Check Oil Level
107
Coolant Level - Check
108
Fuel Tank - Refueling
108
Water Tank, Std - Filling
109
Hydraulic Reservoir - Check Fluid Level
109
Sprinkler System/Drum Check
110
Cleaning the Coarse Filter
110
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
111
Emergency Watering (Accessory) - Extra Pump in Pump System
111
Sprinkler System/Wheels - Freeze Risk
112
Draining the System
112
Freeze Protection
112
Sprinkler System/Wheels - Check
113
Scrapers, Spring-Action Check
113
Scrapers
114
Setting - Adjustment
114
Wheel Scrapers Control - Adjustment
115
Removing the Scapers
116
Maintenance - 50H
117
Fuel Filter - Draining
117
Drum Gearbox - Checking the Oil Level
118
Tires - Tire Pressure
119
Maintenance - 250H
121
Diesel Engine Oil Change
121
Engine
122
Replacing Oil Filter
122
Hydraulic Fluid Cooler Checking - Cleaning
122
Battery - Check Condition
123
Air Conditioning (Optional) - Inspection
123
Air Conditioning (Optional) Drying Filter - Inspection
124
Edge Cutter (Optional) - Lubrication
124
Maintenance - 500H
125
Diesel Engine Oil Change
125
Engine
126
Replacing Oil Filter
126
The Engine Fuel Filter - Replacement/Cleaning
126
Hydraulic Fluid Cooler Checking - Cleaning
127
Battery - Check Condition
127
Air Cleaner
128
Checking - Change the Main Air Filter
128
Backup Filter - Change
128
Air Cleaner - Cleaning
129
Drum - Oil Level Inspection - Filling
130
Hydraulic Reservoir Cap - Check
130
Rubber Elements and Attachment Screws Check
131
Seat Bearing - Lubrication
131
Air Conditioning (Optional) - Inspection
132
Air Conditioning (Optional) Drying Filter - Inspection
132
Edge Cutter (Optional) - Lubrication
133
Maintenance - 1000H
135
Diesel Engine Oil Change
135
Engine
136
Replacing Oil Filter
136
The Engine Fuel Filter - Replacement/Cleaning
136
Hydraulic Fluid Cooler Checking - Cleaning
137
Air Cleaner
137
Checking - Change the Main Air Filter
137
Backup Filter - Change
138
Air Cleaner - Cleaning
138
Battery - Check Condition
139
Hydraulic Filter Change
139
Hydraulic Reservoir Cap - Check
140
Drum - Changing the Oil
141
Drum Gearbox - Oil Change
141
Wheel Gear - Oil Change
142
Wheel Gear - Checking the Oil Level/Filling the Oil
142
Rubber Elements and Attachment Screws Check
143
Seat Bearing - Lubrication
143
Cab
144
Fresh Air Filter - Replacing
144
Air Conditioning (Optional) - Overhaul
144
Air Conditioning (Optional) Drying Filter - Inspection
145
Edge Cutter (Optional) - Lubrication
145
Steering Hitch - Tightening
146
Maintenance - 2000H
147
Diesel Engine Oil Change
147
Engine
148
Replacing Oil Filter
148
The Engine Fuel Filter - Replacement/Cleaning
148
Hydraulic Fluid Cooler Checking - Cleaning
149
Air Cleaner
149
Checking - Change the Main Air Filter
149
Backup Filter - Change
150
Air Cleaner - Cleaning
150
Battery - Check Condition
151
Hydraulic Filter Change
151
Drum - Changing the Oil
152
Drum Gearbox - Oil Change
153
Wheel Gear - Oil Change
153
Wheel Gear - Checking the Oil Level/Filling the Oil
154
Rubber Elements and Attachment Screws Check
154
Seat Bearing - Lubrication
155
Hydraulic Reservoir Cap - Check
155
Hydraulic Reservoir Fluid Change
156
Fuel Tank - Cleaning
156
Watering System - Draining
157
Water Tank - Cleaning
157
Steering Joint - Check
158
Cab
158
Fresh Air Filter - Replacing
158
Air Conditioning (Optional) - Overhaul
159
Air Conditioning (Optional) Drying Filter - Inspection
159
Edge Cutter (Optional) - Lubrication
160
Steering Hitch - Tightening
160

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Atlas Copco CC234C Instruction Manual (162 pages)

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