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Manuals
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Kawasaki Manuals
Motorcycle
H2
Service manual
Oil Screen; Oil Screen Removal; Oil Screen Installation - Kawasaki Ninja H2 Service Manual
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Service manual
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835 pages
Owner's manual
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212 pages
Assembly and preparation manual
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32 pages
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Page
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821
Go
Page 1
Page 2
Page 3 - GENERAL INFORMATION
Page 4
Page 5
Page 6
Page 7 - Emission control information
Page 8
Page 9 - How to use this manual
Page 10
Page 11 - Table Of Contents
Page 12 - Before Servicing
Page 13
Page 14
Page 15
Page 16
Page 17 - Model Identification
Page 18 - General Specifications
Page 19
Page 20
Page 21 - Technical Information - Supercharger (SC...
Page 22
Page 23
Page 24
Page 25
Page 26
Page 27
Page 28 - Technical Information - Dog Ring Transmi...
Page 29
Page 30
Page 31 - Unit Conversion Table
Page 32
Page 33
Page 34
Page 35 - Periodic Maintenance Chart
Page 36
Page 37
Page 38 - Torque and Locking Agent
Page 39
Page 40
Page 41
Page 42
Page 43
Page 44
Page 45
Page 46 - Specifications
Page 47
Page 48 - Special Tools
Page 49 - Periodic Maintenance Procedures
Page 50 - Idle Speed Inspection
Page 51 - Engine Vacuum Synchronization Inspection
Page 52
Page 53 - Fuel System Inspection
Page 54
Page 55 - Fuel Pump Replacement
Page 56
Page 57 - Evaporative Emission Control System Insp...
Page 58 - Cooling System Inspection
Page 59
Page 60
Page 61 - Water Hose and O-ring Replacement
Page 62 - Engine Top End
Page 63 - Valve Clearance Adjustment
Page 64
Page 65
Page 66
Page 67 - Air Suction System Damage Inspection
Page 68 - Clutch Operation Inspection
Page 69 - Clutch Fluid Change
Page 70 - Rubber Parts of Clutch Master Cylinder/S...
Page 71 - Oil Filter Replacement
Page 72 - Wheels/Tires
Page 73 - Wheel Bearing Damage Inspection
Page 74 - Final Drive
Page 75 - Drive Chain Slack Adjustment
Page 76 - Drive Chain Wear Inspection
Page 77 - Chain Guide Wear Inspection
Page 78 - Brakes
Page 79 - Brake Operation Inspection
Page 80 - Brake Fluid Change
Page 81
Page 82
Page 83
Page 84 - Brake Hose and Pipe Replacement
Page 85
Page 86 - Master Cylinder Rubber Parts Replacement
Page 87 - Caliper Rubber Parts Replacement
Page 88 - Brake Light Switch Operation Inspection
Page 89
Page 90
Page 91
Page 92 - Steering
Page 93 - Steering Stem Bearing Lubrication
Page 94 - Electronic Steering Damper Oil Leak Insp...
Page 95 - Electrical System
Page 96
Page 97 - Headlight Aiming Inspection
Page 98 - Side Stand Switch Operation Inspection
Page 99 - Engine Start/Stop Switch Operation Inspe...
Page 100 - Supercharger
Page 101 - Supercharger Impeller Axial Play Inspect...
Page 102 - Others
Page 103 - Condition of Bolts, Nuts and Fasteners T...
Page 104
Page 105
Page 106
Page 107
Page 108 - Exploded View
Page 109 - Exploded view
Page 110
Page 111
Page 112
Page 113
Page 114 - DFI System
Page 115
Page 116
Page 117
Page 118
Page 119
Page 120
Page 121
Page 122 - DFI Parts Location
Page 123
Page 124
Page 125
Page 126 - Specifications
Page 127 - Special Tools and Sealants
Page 128 - DFI Servicing Precautions
Page 129
Page 130 - Troubleshooting the DFI System
Page 131
Page 132
Page 133
Page 134 - Inquiries to Rider
Page 135
Page 136
Page 137 - DFI System Troubleshooting Guide
Page 138
Page 139
Page 140 - Poor running or no power at high speed
Page 141
Page 142 - Warning Indicator Light (LED)
Page 143 - ECU
Page 144 - ECU Installation
Page 145
Page 146
Page 147 - DFI Power Source
Page 148 - Fuel Line
Page 149 - Fuel Flow Rate Inspection
Page 150
Page 151 - Fuel Pump
Page 152 - Fuel Pump Installation
Page 153 - Fuel Pump Operating Voltage Inspection
Page 154 - Pressure Regulator Removal
Page 155 - Fuel Injectors
Page 156 - Throttle Grip and Cables
Page 157 - Air Intake Chamber
Page 158
Page 159 - Air Intake Chamber Installation
Page 160
Page 161 - Blow-off Valve Removal
Page 162 - Throttle Body Assy
Page 163
Page 164 - Throttle Body Assy Installation
Page 165 - Throttle Body Assy Disassembly
Page 166 - Throttle Body Assy Assembly
Page 167
Page 168 - Nozzle Assy
Page 169 - Nozzle Assy Assembly
Page 170 - Air Cleaner
Page 171
Page 172 - Air Cleaner Housing Installation
Page 173 - Supercharger
Page 174 - Supercharger Housing Assy Removal
Page 175
Page 176 - Supercharger Housing Assy Installation
Page 177
Page 178 - Supercharger Outer Housing Removal
Page 179
Page 180 - Fuel Tank
Page 181
Page 182 - Fuel Tank Installation
Page 183
Page 184 - Fuel Tank and Cap Inspection
Page 185 - Evaporative Emission Control System (CAL...
Page 186
Page 187
Page 188 - Exploded View
Page 189
Page 190 - Coolant Flow Chart
Page 191
Page 192
Page 193 - Specifications
Page 194 - Special Tools
Page 195 - Coolant
Page 196 - Cooling System Flushing
Page 197 - Water Pump
Page 198 - Water Pump Installation
Page 199 - Water Pump Inspection
Page 200 - Water Pump Housing Disassembly
Page 201 - Radiator
Page 202 - Radiator and Radiator Fan Installation
Page 203
Page 204 - Radiator Inspection
Page 205 - Radiator Filler Neck Inspection
Page 206 - Thermostat
Page 207 - Thermostat Inspection
Page 208 - Hose and Pipes
Page 209 - Water Temperature Sensor
Page 210
Page 211
Page 212 - Exploded View
Page 213
Page 214
Page 215
Page 216 - Exhaust System Identification
Page 217
Page 218 - Specifications
Page 219 - Special Tools and Sealants
Page 220
Page 221 - Clean Air System
Page 222 - Air Suction Valve Inspection
Page 223 - Air Switching Valve Installation
Page 224 - Cylinder Head Cover
Page 225 - Cylinder Head Cover Installation
Page 226
Page 227 - Camshaft Chain Tensioner
Page 228
Page 229 - Camshaft, Camshaft Chain
Page 230 - Camshaft Installation
Page 231
Page 232
Page 233 - Camshaft, Camshaft Cap Wear Inspection
Page 234 - Cam Wear Inspection
Page 235 - Cylinder Head
Page 236 - Cylinder Head Removal
Page 237
Page 238 - Cylinder Head Warp Inspection
Page 239 - Valves
Page 240 - Valve Guide Installation
Page 241 - Valve Seat Inspection
Page 242
Page 243
Page 244
Page 245
Page 246 - Throttle Body Assy Holder
Page 247 - Muffler
Page 248 - Muffler Body Installation
Page 249
Page 250 - Exhaust Pipe Removal
Page 251
Page 252
Page 253 - Exhaust Pipe Installation
Page 254 - Exhaust Butterfly Valve Cable Removal
Page 255 - Exhaust Butterfly Valve Cable Installati...
Page 256
Page 257
Page 258 - Exhaust Butterfly Valve Actuator Removal
Page 259 - Exhaust Butterfly Valve Actuator Install...
Page 260 - Exhaust Butterfly Valve Actuator Adjustm...
Page 261
Page 262 - Exploded View
Page 263
Page 264 - Specifications
Page 265 - Special Tools and Sealant
Page 266 - Clutch Lever
Page 267
Page 268 - Clutch Lever Position Adjustment
Page 269 - Clutch Master Cylinder
Page 270 - Clutch Master Cylinder Disassembly/Assem...
Page 271 - Clutch Slave Cylinder
Page 272
Page 273 - Clutch Fluid
Page 274
Page 275 - Clutch Hose Removal/Installation
Page 276 - Clutch Cover
Page 277 - Clutch Cover Assembly
Page 278 - Clutch Removal
Page 279 - Clutch Installation
Page 280
Page 281
Page 282 - Spring Plate Free Play Measurement
Page 283 - Spring Plate Free Play Adjustment
Page 284 - Clutch Plate, Wear, Damage Inspection
Page 285 - Clutch Housing Spline Inspection
Page 286
Page 287
Page 288 - Exploded View
Page 289
Page 290 - Engine Oil Flow Chart
Page 291
Page 292 - Specifications
Page 293 - Special Tools and Sealants
Page 294 - Engine Oil and Oil Filter
Page 295 - Oil Pan
Page 296 - Oil Screen
Page 297 - Oil Screen Cleaning
Page 298 - Oil Pressure Relief Valve
Page 299 - Oil Pump
Page 300 - Oil Pump Driven Gear Installation
Page 301 - Oil Pump Driven Gear Shaft Installation
Page 302 - Oil Cooler
Page 303 - Oil Pressure Measurement
Page 304 - Oil Pressure Switch
Page 305
Page 306 - Exploded View
Page 307
Page 308 - Engine Removal/Installation
Page 309
Page 310
Page 311
Page 312
Page 313
Page 314 - Engine Removal
Page 315
Page 316 - Swingarm Mounting Plate Removal
Page 317
Page 318 - Exploded View
Page 319
Page 320
Page 321
Page 322 - Specifications
Page 323
Page 324
Page 325 - Special Tools and Sealants
Page 326 - Crankcase
Page 327 - Crankcase Assembly
Page 328
Page 329
Page 330
Page 331
Page 332
Page 333 - Crankshaft and Connecting Rods
Page 334 - Connecting Rod Removal
Page 335 - Connecting Rod Installation
Page 336
Page 337
Page 338 - Crankshaft/Connecting Rod Cleaning
Page 339 - Connecting Rod Twist Inspection
Page 340
Page 341 - Crankshaft Side Clearance Inspection
Page 342 - Crankshaft Main Bearing Insert/Journal W...
Page 343
Page 344 - Pistons
Page 345 - Piston Installation
Page 346 - Cylinder (Upper Crankcase) Wear Inspecti...
Page 347 - Piston Ring Groove Width Inspection
Page 348 - Balancer
Page 349
Page 350 - Rear Balancer Removal
Page 351
Page 352
Page 353 - Balancer Adjustment
Page 354 - Balancer Damper Inspection
Page 355 - Starter Motor Clutch and Torque Limiter
Page 356 - Starter Motor Clutch Assembly
Page 357 - Starter Motor Clutch Damper Inspection
Page 358 - Transmission
Page 359 - Transmission Assy Disassembly
Page 360 - Transmission Assy Assembly
Page 361
Page 362 - Transmission Assy Installation
Page 363 - Transmission Shaft Disassembly
Page 364 - Shift Fork/Shifter Groove Wear Inspectio...
Page 365 - External Shift Mechanism
Page 366 - Shift Pedal Installation
Page 367
Page 368 - External Shift Mechanism Removal
Page 369 - External Shift Mechanism Inspection
Page 370
Page 371
Page 372 - Exploded View
Page 373
Page 374 - Specifications
Page 375 - Special Tools
Page 376 - Wheels (Rims)
Page 377
Page 378 - Front Wheel Inspection
Page 379 - Rear Wheel Installation
Page 380 - Axle Inspection
Page 381 - Balance Inspection
Page 382 - Balance Weight Removal
Page 383
Page 384 - Tires
Page 385
Page 386 - Tire Repair
Page 387 - Hub Bearing
Page 388 - Front Hub Bearing Inspection
Page 389
Page 390 - Exploded View
Page 391
Page 392 - Specifications
Page 393 - Special Tools
Page 394 - Drive Chain
Page 395
Page 396
Page 397
Page 398 - Sprocket, Coupling
Page 399 - Engine Sprocket Installation
Page 400 - Rear Sprocket Removal
Page 401 - Coupling Removal
Page 402 - Coupling Bearing Removal
Page 403 - Coupling Bearing Inspection
Page 404 - Bearing Housing Installation
Page 405 - Bearing Housing Bearing Installation
Page 406 - Sprocket Wear Inspection
Page 407
Page 408
Page 409 - Exploded View
Page 410
Page 411
Page 412
Page 413
Page 414 - Specifications
Page 415 - Brake Lever, Brake Pedal
Page 416 - Brake Pedal Removal
Page 417 - Calipers
Page 418 - Rear Caliper Removal
Page 419 - Rear Caliper Installation
Page 420 - Brake Pads
Page 421 - Brake Pad Wear Inspection
Page 422 - Master Cylinder
Page 423 - Front Master Cylinder Installation
Page 424 - Rear Master Cylinder Installation
Page 425 - Brake Disc
Page 426 - Rear Brake Disc Installation
Page 427 - Brake Disc Wear Inspection
Page 428 - Brake Fluid
Page 429
Page 430
Page 431
Page 432
Page 433 - Brake Hose
Page 434 - KIBS
Page 435
Page 436
Page 437
Page 438 - KIBS Servicing Precautions
Page 439
Page 440 - KIBS Troubleshooting Outline
Page 441
Page 442
Page 443 - Inquiries to Rider
Page 444
Page 445 - Self-diagnosis Outline
Page 446 - ABS and KIBS Indicator Lights (LED) Insp...
Page 447 - KIBS Hydraulic Unit Installation
Page 448 - KIBS Hydraulic Unit Inspection
Page 449 - Front Wheel Rotation Sensor Installation
Page 450 - Rear Wheel Rotation Sensor Installation
Page 451 - Wheel Rotation Sensor Inspection
Page 452 - Wheel Rotation Sensor Rotor Inspection
Page 453 - KIBS Motor Relay Fuse (25 A) Removal
Page 454
Page 455
Page 456 - Exploded View
Page 457
Page 458
Page 459
Page 460 - Specifications
Page 461 - Special Tools
Page 462
Page 463 - Front Fork
Page 464 - Spring Preload Adjustment
Page 465 - Front Fork Removal (Each Fork Leg)
Page 466 - Front Fork Installation (Each Fork Leg)
Page 467 - Front Fork Oil Change
Page 468
Page 469
Page 470 - Front Fork Disassembly
Page 471 - Front Fork Assembly
Page 472 - Inner Tube Inspection
Page 473 - Dust Seal Inspection
Page 474 - Rear Shock Absorber
Page 475 - Spring Preload Adjustment
Page 476 - Rear Shock Absorber Installation
Page 477 - Swingarm
Page 478 - Swingarm Bearing Removal
Page 479 - Swingarm Bearing Installation
Page 480 - Swingarm Bearing, Sleeve Inspection
Page 481 - Tie-Rod, Rocker Arm
Page 482 - Rocker Arm Removal
Page 483 - Rocker Arm Installation
Page 484 - Tie-Rod and Rocker Arm Bearing Removal
Page 485 - Rocker Arm/Tie-Rod Bearing, Sleeve Inspe...
Page 486 - Rocker Arm/Tie-Rod Bearing Lubrication
Page 487
Page 488 - Exploded View
Page 489
Page 490 - Special Tools
Page 491 - Steering Inspection
Page 492 - Electronic Steering Damper (ESD)
Page 493 - ESD ECU Removal
Page 494 - Steering Stem
Page 495 - Stem, Stem Bearing Installation
Page 496
Page 497
Page 498 - Steering Stem Bearing Lubrication
Page 499 - Handlebar
Page 500 - Handlebar Installation
Page 501
Page 502
Page 503
Page 504 - Exploded View
Page 505
Page 506
Page 507
Page 508
Page 509
Page 510 - Seat
Page 511 - Seat Pad Disassembly
Page 512 - Seat Removal
Page 513 - Fairings
Page 514 - Middle Fairing Installation
Page 515
Page 516 - Middle Fairing Disassembly
Page 517 - Middle Fairing Assembly
Page 518 - Inner Fairing Removal
Page 519 - Inner Cover Installation
Page 520
Page 521 - Upper Fairing Installation
Page 522
Page 523 - Upper Fairing Assembly
Page 524
Page 525 - Lower Fairing Removal
Page 526 - Lower Fairing Installation
Page 527 - Intake Duct Installation
Page 528 - Side Covers
Page 529 - Side Cover Installation
Page 530 - Seat Covers
Page 531 - Hip Support Cover Installation
Page 532 - Hip Support Cover Assembly
Page 533 - Seat Cover Installation
Page 534 - Fenders
Page 535 - Flap Installation
Page 536 - Flap Assembly
Page 537 - Rear Fender Removal
Page 538
Page 539
Page 540 - Rear Fender Installation
Page 541 - Frame
Page 542 - Rear Frame Front Removal
Page 543 - Windshield
Page 544 - Guard
Page 545 - Side Stand
Page 546
Page 547 - Rear View Mirrors
Page 548
Page 549
Page 550
Page 551
Page 552 - Exploded View
Page 553
Page 554
Page 555
Page 556
Page 557
Page 558 - Specifications
Page 559
Page 560 - Special Tools and Sealant
Page 561 - Parts Location
Page 562
Page 563
Page 564 - Wiring Diagram (US, CAL and CA Models)
Page 565
Page 566 - Wiring Diagram (Other than US, CAL and C...
Page 567
Page 568 - Precautions
Page 569 - Electrical Wiring
Page 570 - Battery
Page 571 - Precautions
Page 572 - Charging Condition Inspection
Page 573
Page 574 - Charging System
Page 575 - Stator Coil Removal
Page 576 - Alternator Rotor Installation
Page 577 - Charging Voltage Inspection
Page 578 - Regulator/Rectifier Removal
Page 579 - Regulator/Rectifier Installation
Page 580 - Regulator/Rectifier Inspection
Page 581
Page 582
Page 583 - Ignition System
Page 584 - Crankshaft Sensor Inspection
Page 585 - Camshaft Position Sensor Removal
Page 586 - Camshaft Position Sensor Peak Voltage In...
Page 587 - Stick Coil Removal
Page 588 - Spark Plug Removal
Page 589 - Interlock Operation Inspection
Page 590 - IC Igniter Inspection
Page 591
Page 592
Page 593 - Electric Starter System
Page 594 - Starter Motor Disassembly
Page 595
Page 596 - Brush Inspection
Page 597 - Armature Inspection
Page 598
Page 599
Page 600 - Lighting System
Page 601 - Tail/Brake Light (LED) Removal
Page 602 - License Plate Light Bulb Replacement
Page 603 - Turn Signal Light (LED) Replacement
Page 604
Page 605 - Air Switching Valve
Page 606
Page 607 - Radiator Fan System
Page 608
Page 609 - Meter, Gauge, Indicator Unit
Page 610 - Meter Operation Inspection
Page 611
Page 612 - Meter Operation Inspection
Page 613 - Meter Unit Inspection
Page 614
Page 615
Page 616
Page 617
Page 618
Page 619 - Immobilizer System (Equipped Models)
Page 620
Page 621
Page 622
Page 623
Page 624
Page 625
Page 626
Page 627
Page 628
Page 629
Page 630
Page 631
Page 632
Page 633
Page 634
Page 635
Page 636
Page 637 - Immobilizer System Parts Replacement
Page 638
Page 639 - Immobilizer System Inspection
Page 640
Page 641 - Switches and Sensors
Page 642 - Water Temperature Sensor Inspection
Page 643 - Oxygen Sensor Installation
Page 644 - Gear Position Sensor Removal
Page 645 - Relay Box
Page 646 - Diode Circuit Inspection
Page 647
Page 648 - Fuse
Page 649 - Fuse Installation
Page 650
Page 651
Page 652
Page 653
Page 654
Page 655 - Specifications
Page 656
Page 657 - Special Tools
Page 658 - Self-Diagnosis
Page 659 - Self-Diagnosis Procedures
Page 660
Page 661
Page 662 - Service Code Reading
Page 663
Page 664 - Backups
Page 665
Page 666
Page 667
Page 668
Page 669
Page 670 - Throttle Position Sensor (Service Code 1...
Page 671 - Throttle Position Sensor Output Voltage ...
Page 672
Page 673 - Intake Air Pressure Sensor (Service Code...
Page 674 - Intake Air Pressure Sensor Input Voltage...
Page 675 - Intake Air Pressure Sensor Output Voltag...
Page 676
Page 677
Page 678
Page 679 - Intake Air Temperature Sensor (Service C...
Page 680 - Intake Air Temperature Sensor Output Vol...
Page 681 - Intake Air Temperature Sensor Resistance...
Page 682 - Water Temperature Sensor (Service Code 1...
Page 683 - Water Temperature Sensor Output Voltage ...
Page 684 - Water Temperature Sensor Resistance Insp...
Page 685 - Atmospheric Pressure Sensor (Service Cod...
Page 686 - Atmospheric Pressure Sensor Input Voltag...
Page 687 - Atmospheric Pressure Sensor Output Volta...
Page 688
Page 689
Page 690
Page 691 - Accelerator Position Sensor (Service Cod...
Page 692 - Accelerator Position Sensor Output Volta...
Page 693 - Accelerator Position Sensor Resistance I...
Page 694
Page 695 - Crankshaft Sensor (Service Code 21)
Page 696 - Camshaft Position Sensor (Service Code 2...
Page 697
Page 698 - Rear Wheel Rotation Sensor Signal (Servi...
Page 699
Page 700 - Gear Position Sensor (Service Code 25)
Page 701 - Gear Position Sensor Output Voltage Insp...
Page 702
Page 703 - Front Wheel Rotation Sensor Signal (Serv...
Page 704
Page 705 - Vehicle-down Sensor (Service Code 31)
Page 706 - Vehicle-down Sensor Input Voltage Inspec...
Page 707 - Vehicle-down Sensor Output Voltage Inspe...
Page 708
Page 709
Page 710 - Oxygen Sensor - not activated (Service C...
Page 711
Page 712
Page 713 - Exhaust Butterfly Valve Actuator Sensor ...
Page 714 - Exhaust Butterfly Valve Actuator Sensor ...
Page 715 - Exhaust Butterfly Valve Actuator Sensor ...
Page 716 - Immobilizer Amplifier (Service Code 35, ...
Page 717 - Blank Key Detection (Service Code 36, Eq...
Page 718 - ECU Communication Error (Service Code 39...
Page 719
Page 720 - Primary Fuel Injectors (Service Code 41,...
Page 721 - Primary Fuel Injector Power Source Volta...
Page 722 - Primary Fuel Injector Output Voltage Ins...
Page 723
Page 724 - Primary Fuel Injector Fuel Line Inspecti...
Page 725
Page 726 - Fuel Pump Relay (Service Code 46)
Page 727 - Return Spring (Service Code 49)
Page 728 - Stick Coils #1, #2, #3, #4 (Service Code...
Page 729
Page 730 - Radiator Fan Relay (Service Code 56)
Page 731
Page 732 - ETV Actuator (Service Code 58)
Page 733
Page 734 - Exhaust Butterfly Valve Actuator (Servic...
Page 735
Page 736 - Air Switching Valve (Service Code 64)
Page 737 - Oxygen Sensor Heater (Service Code 67)
Page 738 - Oxygen Sensor Heater Power Source Voltag...
Page 739
Page 740 - Knock Sensor (Service Code 69)
Page 741
Page 742 - Battery Voltage (Service Code 97)
Page 743 - ETV Control Circuit (Service Code 98)
Page 744 - KIBS Hydraulic Unit Communication Error ...
Page 745
Page 746 - Purge Valve (Service Code 3A) (CAL, SEA-...
Page 747
Page 748 - ESD (Electronic Steering Damper) ECU Com...
Page 749
Page 750 - Quick Shifter Sensor (Service Code 3E)
Page 751 - Quick Shifter Sensor Output Voltage Insp...
Page 752 - Quick Shifter Sensor Resistance Inspecti...
Page 753 - Secondary Fuel Injectors (Service Code 4...
Page 754 - Secondary Fuel Injector Power Source Vol...
Page 755 - Secondary Fuel Injector Output Voltage I...
Page 756 - Secondary Fuel Injector Fuel Line Inspec...
Page 757
Page 758 - Purge Valve (for Supercharger) (Service ...
Page 759
Page 760 - Air Intake Chamber Pressure Sensor (Serv...
Page 761 - Air Intake Chamber Pressure Sensor Input...
Page 762 - Air Intake Chamber Pressure Sensor Outpu...
Page 763
Page 764 - ESD (Electronic Steering Damper) Actuato...
Page 765 - ESD Actuator Input Voltage Inspection
Page 766
Page 767 - ESD (Electronic Steering Damper) ECU Err...
Page 768
Page 769
Page 770 - KIBS Service Codes
Page 771 - Front Wheel Rotation Sensor Signal Abnor...
Page 772 - Front Wheel Rotation Sensor Wiring Inspe...
Page 773 - Rear Wheel Rotation Sensor Wiring Inspec...
Page 774 - Power Supply Voltage Inspection (Low-Vol...
Page 775
Page 776
Page 777
Page 778
Page 779
Page 780
Page 781
Page 782
Page 783
Page 784
Page 785
Page 786
Page 787
Page 788
Page 789
Page 790
Page 791
Page 792
Page 793
Page 794
Page 795
Page 796
Page 797
Page 798
Page 799
Page 800
Page 801
Page 802
Page 803
Page 804
Page 805
Page 806
Page 807
Page 808
Page 809
Page 810
Page 811
Page 812
Page 813
Page 814
Page 815
Page 816 - Troubleshooting guide
Page 817
Page 818 - Gear shifting faulty
Page 819 - Exhaust smokes excessively
Page 820 - Battery trouble
Page 821
/
821
Contents
Table of contents
Troubleshooting
Bookmarks
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7-10 ENGINE LUBRICATION SYSTEM
Oil Screen
Oil Screen Removal
•
Remove:
Oil Pan (see Oil Pan Removal)
Oil Screen [A]
Oil Screen Installation
•
Clean the oil screen (see Oil Screen Cleaning).
•
Replace the O-ring [A] with a new one, and install it.
•
Apply grease to the O-ring.
•
Run the breather hose [A] in to the hole [B]
•
Install the oil screen so that the crankcase rib [C] fits the
notch [D] of the oil screen.
•
When installing the oil pipe [A], install it and clamp [B] as
shown.
Oil Screen [C]
•
Install the removed parts (see appropriate chapters).
Table of
Contents
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1
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295
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297
298
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Emission control information
Before Servicing
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Chapters
General Information
11
Periodic Maintenance
33
Fuel System (dfi)
105
Cooling System
187
Engine Top End
211
Clutch
261
Engine Lubrication System
287
Engine Removal/installation
305
Crankshaft/transmission
317
Wheels/tires
371
Final Drive
389
Brakes
407
Suspension
455
Steering
487
Frame
503
Electrical System
549
Self-diagnosis System
651
Table of Contents
Troubleshooting
Troubleshooting the DFI System
130
DFI System Troubleshooting Guide
137
KIBS Troubleshooting Outline
440
troubleshooting guide
816
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