Related Manuals for Pfaff PowerLine 2231
Summary of Contents for Pfaff PowerLine 2231
- Page 1 2231 2235 SET-UP INSTRUCTIONS 2542 2545 2546 296-12-19 216/002 Aufstellanleitung engl. 02.13...
- Page 2 The reprinting, copying or translation of PFAFF Service Manuals - whether in whole or in part - is only permitted with our prior consent and with reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord...
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Page 3: Table Of Contents
Index Contents ..................Page General Notes ........................4 Explanation of the symbols ....................4 Scope of delivery ......................... 5 Sewing machine accessories ....................5 Accessories for the sewing machine drive with PicoDrive P45 PD2-L ........7 Accessories for the sewing machine drive with EcoDrive P74 ED-L........8 Stand and table top ...................... -
Page 4: General Notes
General Notes General Notes The machine may only be set-up and commissioned by qualifi ed personnel! All notes in Chapter 1 Safety of the Instruction Manual must be observed! There must be suitable electrical connections at set-up site, see Chapter 3 Specifi... -
Page 5: Scope Of Delivery
Before setting up the machine, check whether all the required parts have been included. The following description only applies to one special sewing machine, for which all individual components have been delivered by the PFAFF Industriesysteme und Maschinen AG. Sewing machine accessories Sewing machine accessories Description / No. - Page 6 Scope of delivery Sewing machine accessories Description / No. of pieces Sewing head support (1x), Tilt lock (1x) (only on the PFAFF 2542, 2545 and 2546) Oil pan with screws and washers Oilcan (1x), Sachet with 80 ml oil, Dusting brush (1x)
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Page 7: Accessories For The Sewing Machine Drive With Picodrive P45 Pd2-L
Scope of delivery Accessories for the sewing machine drive with PicoDrive P45 PD2-L Control package PicoDrive P45 PD2-L Description Motor mounting with motor and fastening screws Control box with fastening screws Control panel bracket with control panel and fastening screws Speed control unit with holder and fastening screws, and connecting rod to the pedal... -
Page 8: Accessories For The Sewing Machine Drive With Ecodrive P74 Ed-L
Scope of delivery Accessories for the sewing machine drive with EcoDrive P74 ED-L Control package EcoDrive P74 ED-L Description Motor mounting with motor and fastening screws Control box with switch, fastening screws and cable Adapter cable for synchronizer Control panel bracket with control panel and fastening screws... - Page 9 Scope of delivery Control package EcoDrive P74 ED-L Description Speed control unit with holder and fastening screws, and connecting rod to the pedall...
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Page 10: Stand And Table Top
Stand and table top Stand and table top Table top cutout On machines with 350 mm clearance width .01.01 906-4001-151 Vers. 08.04.08... - Page 11 Stand and table top On machines with 700 mm clearance width .01.02 906-4001-161 Vers. 24.02.11...
- Page 12 Stand and table top On machines with 1000 mm clearance width .01.03 906-4001-163 Vers. 21.01.13...
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Page 13: Assembly Drawing For The Table
Stand and table top Assembly drawing for the table On machines with 350 mm clearance width .02.01... - Page 14 Stand and table top ON machines with 700 mm clearance width .02.02...
- Page 15 Stand and table top On machines with 1000 mm clearance width .02.03...
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Page 16: Assembling The Stand And Table Top
Stand and table top Assembling the stand and table top ● Assemble the stand and table top as shown in the following illustration. ● The assembly instructions in Section 3.02 must be followed. Depending on the design, stand and table top must be confi gured for the following minimum weight: Clearance width 1000 mm 4,2x13 (8x) -
Page 17: Adjusting The Table-Top Height
Stand and table top Adjusting the table-top height Fig. 3 - 04 ● Loosen screw 1. ● Adjust the table tap to the required working height by increasing or reducing the height of the stand and then level the table-top horizontally. To avoid the stand tilting, adjust it evenly on both sides. -
Page 18: Assembling The Sewing Machine Drive
Sewing machine drive Assembling the sewing machine drive Assembling the motor P45 PD2-L and P74 ED-L .01.01 Fig. 4 - 01 ● Assemble motor mounting 1, motor 2, belt guard support 3 and belt pulley 4 as shown in Fig. 4-01. AB 321 and PF 321 .01.02 ●... -
Page 19: Assembling The Motor, Speedcontrolunit And Controlbox
Sewing machine drive Assembling the motor, speedcontrolunit and controlbox P45 PD2-L and P74 ED-L .02.01 6x30 (2x) M8x30 (3x) M8x30 (3x) 6x30 (2x) 6x30 (2x) 6x30 (4x) Fig. 4 - 02 ● Fasten the motor mounting 1 with motor to the screwed inserts 2 of the table top with three hexagon bolts M8 x 30. - Page 20 Sewing machine drive AB 321 and PF 321 .02.02 6x30 (4x) M8x30 (3x) 6x30 (2x) Fig. 4 - 03 ● Fasten the motor mounting 1 with motor to the screwed inserts 2 of the table top with three hexagon bolts M8 x 30. ●...
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Page 21: Led-Lamp (Optional)
LED-Lamp LED-Lamp (optional) Assembling the LED lamp Fig. 5 - 01 ● Unscrew the head and arm cover. ● Remove the complete voltage mounting plate. ● Assemble the LED lamps 1 as shown in Fig. 5-01. ● Install cable 2 in the recess of the machine arm and lead plug 3 down through the machine. -
Page 22: Fitting The Transformer To The Led Lamp
LED-Lamp Fitting the transformer to the LED lamp 4x20 (4x) Fig. 5 - 02 ● Attach transformer 1 to the table top with four screws 4 x 20. ● Screw the power line with clamps and main leads cleat to the table top. ●... -
Page 23: Installation
● Attach each of the hinges 1 to the sewing head with two screws M6 x 16. ● On the PFAFF 2542 and 2545/46 attach tilt lock 2 with a M5 x 6 screw (on the PFAFF 2231 + 2235 the tilt lock is already attached) -
Page 24: Fitting The V-Belt And Assembling The Bottom Belt Guard
Installation Fitting the V-belt and assembling the bottom belt guard P45 PD2-L and P74 ED-L .02.01 Fig. 6 - 02 ● Fit the V-belt to the balance wheel and the motor pulley. ● Loosen nut 1 and apply tension to the V-belt by turning motor mounting 2. ●... -
Page 25: Assembling The Thread Guide And Take-Up Lever Guard
Installation Assembling the thread guide and take-up lever guard Fig. 6 - 03 ● Remove face plate 1 and arm cover 2 (screws 3). ● Adjust thread guide 4 (screw 5) as shown in Fig. 6 - 03. ● Screw thread guide 6 into threaded hole 7 and fi t counter nut 8 from below. ●... -
Page 26: Assembling The Top V-Belt Guard And Sewing Head Support
Installation Assembling the top V-belt guard and sewing head support Fig. 6 - 04 ● Attach guard belt 1 with screws 2. ● Insert sewing head support 3 into the hole in the table top. Do not operate the machine with support 3! Danger from top-heavy sewing head! Machine cannot fall over when tilted backwards! -
Page 27: Mounting The Control Panel
Installation Mounting the control panel Fig. 6 - 05 ● Attach the control panel bracket 1 with two screws M5 x 12 to the machine. ● Attach spacer plate 2 with one screw M5 x 12 to the control panel 3 (with motor AB 321 and PF 321 only) ●... -
Page 28: Connecting The Plug-In Connections And Earth Cables
Installation Connecting the plug-in connections and earth cables M6x16 Fig. 6 - 06 ● Connect all connectors to the control unit 1 as shown in the block diagram (see chapter 6.07). ● The following ground cables must be attached in order to discharge static electricity. ●... -
Page 29: Block Diagram
Installation Block diagram PFAFF 2231 and 2235 with PicoDrive P45 PD2-L .07 .01 Synchronizer PD 6 2231 2235 Optional Light barrier power Netzteil supply unit Ministop drive unit (long) with incremental transducer software Speed control unit download Control unit QA40 PD Q1;... - Page 30 Installation PFAFF 2235, 2542 and 2545/46 with EcoDrive P74 ED-L .07 .02 Synchronizer PD 6 2235 Y3, Y4, Y5, Y6, Y9 2542 2545 Y8, Y14, Y1X, R1 2546 BDF - PICO TOP Optional Light barrier A 20 power supply unit...
- Page 31 Installation PFAFF 2545/46 BASIC with PicoDrive P45 PD2-L .07 .03 Synchronizer PD 6 2545 BASIC 2546 BASIC BDF - PICO TOP BDF - PICO TOP power supply unit Ministop drive unit (long) with incremental transducer software download Control unit QA40 PD Q1;...
- Page 32 Installation PFAFF 2235 with AB 321 .07 .04 Synchronizer PD 6 PD 6 2235 (Option) -900 Adapter 1113229 B 80 B 41 ST 2 B 18 B 776 for software = Thread tension release download BDF = Control panel = Thread clamp...
- Page 33 Installation PFAFF 2235, 2542 and PFAFF 2545/46 with PF 321 .07 .05 Synchronizer PD 6 PD 6 2235 2542 Y3, Y4, Y5, Y6, 2545 Y8, Y14, Y1X, R1 2546 (Option) (Option) Adapter 1113229 B 80 B 41 ST 2 B 18...
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Page 34: Mounting / Connecting The Maintenance Unit
Installation Mounting / connecting the maintenance unit Fig.6 - 08 ● Attach maintenance unit 1 to the stand with two screws M6 x 25. ● Connect the maintenance unit to the machine’s pneumatic tube. To ensure the perfect functioning of all pneumatic devices, there must be a sup- ply system pressure of between 8 and 10 bar. -
Page 35: Commissioning
Commissioning Commissioning Before commissioning the machine, it must be thoroughly cleaned and then oiled., see chapter 9 Care and maintenance in the instruction manual. ● Check the machine, particularly its electrical wiring and pneumatic tube connections, for any damage. ● Have skilled personnel check if the machine can be operated with the available mains vol- tage. -
Page 36: Machine Drive Home Position
Commissioning Machine drive home position Only on machines with drive P45 PD2-L .02.01 ● Switch on the machine. ● When the machine is commissioned, "Pulley" appears on the display. ● Call up the parameter input by pressing the scroll key. ●... - Page 37 ● The new values are taken over when sewing is started, and these are maintained even after the machine is switched off. With models PFAFF 2235, 2542, 2545 / 46 and drive PF 321 .02.04 ● Press button "P" on the control panel, while simultaneously switching the machine on.
- Page 38 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Printed in Germany...