Transmission Assy Removal
Engine Sprocket (see Engine Sprocket Removal in the
Final Drive chapter)
Gear Position Switch (see Gear Position Switch Re-
moval in the Electrical System chapter)
Clutch (see Clutch Removal in the Clutch chapter)
Shift Shaft Assembly (see External Shift Mechanism Re-
Transmission Case Bolts [A]
If the transmission assy is to be disassembled, remove
Gear Positioning Lever Bolt [B]
Gear Positioning Lever [C], Spring and Collar
Pull the transmission assy [D] out of the crankcase.
Transmission Assy Disassembly
Remove the transmission assy (see Transmission Assy
Remove the following from the transmission case [A].
Shift Rods [B]
Shift Forks [C]
Drive Shaft [D]
Output Shaft [E]
Gear Positioning Lever [A]
Bearing Holder Screws [B]
Bearing Holder [C]
Shift Drum Assembly [D]
Transmission Assy Assembly
Press and insert the race [A] in the transmission case
[B] so that the big stepped side [C] faces to transmission
gears side until it is bottomed.
Special Tool - Bearing Driver Set: 57001-1129
Install the race holder [D] as shown in the figure.
Apply a non-permanent locking agent to the threads of
the race holder screw [E].
Torque - Race Holder Screws: 4.9 N·m (0.50 kgf·m, 43 in·lb)
Press and insert the dowel pins [F] in the transmission
case until they are bottomed.