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Air Suction System Damage Inspection; Clutch; Clutch Operation Inspection - Kawasaki ER-6n Service Manual

Also See for ER-6n

Service manual - 537 pages
Owner's manual - 165 pages
Brochure - 9 pages

629

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Periodic Maintenance Procedures

Air Suction System Damage Inspection

•

Remove:

Fuel Tank (see Fuel Tank Removal in the Fuel System

(DFI) chapter)

Air Cleaner Housing (see Air Cleaner Housing Removal

in the Fuel System (DFI) chapter)

•

Take the air switching valve hose end [A] outside of the

frame [B].

•

Reinstall the air cleaner housing [A] (see Air Cleaner

Housing Installation in the Fuel System (DFI) chapter).

•

Connect the fuel pump lead connector [B].

•

Using the extension tube [C], connect the fuel tank [D] to

the throttle body.

Special Tool - Extension Tube: 57001-1578

•

Start the engine and run it at idle speed.

•

Plug the air switching valve hose end [E] with your finger

and feel vacuum pulsing in the hose.

If there is no vacuum pulsation, check the hose line for

leak. If there is no leak, check the air switching valve

(see Air Switching Valve Unit Test in the Electrical Sys-

tem chapter) or air suction valve (see Air Suction Valve

Inspection in the Engine Top End chapter).

•

Remove:

Extension Tube

Fuel Pump Lead Connector (Disconnect)

•

Remove the air cleaner housing (see Air Cleaner Housing

Removal in the Fuel System (DFI) chapter).

•

Apply a soap and water solution or rubber lubricant to the

end of the air switching valve hose [A] and install the hose

on the fitting.

•

Install:

Air Cleaner Housing (see Air Cleaner Housing Installa-

tion in the Fuel System (DFI) chapter)

Fuel Tank (see Fuel Tank Installation in the Fuel System

(DFI) chapter).

Clutch

Clutch Operation Inspection

•

Pull the clutch lever just enough to take up the free play

[A].

•

Measure the gap between the lever and the lever holder.

Clutch Lever Free Play

2 ∼ 3 mm (0.08 ∼ 0.12 in.)

Standard:

If the gap is too wide, the clutch may not release fully. If

the gap is too narrow, the clutch may not engage fully. In

either case, adjust it.

PERIODIC MAINTENANCE 2-25

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Chapters

Table of Contents

Troubleshooting

Also See for Kawasaki ER-6n

Kawasaki ER-6n Service Manual

Kawasaki ER-6n Service Manual 537 pages

Kawasaki ER-6n Owner's Manual

Kawasaki ER-6n Owner's Manual 165 pages

KAWASAKI ER-6N Brochure

KAWASAKI ER-6N Brochure 9 pages

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This manual is also suitable for:

Er-6n abs

Comments to this Manuals

Latest comments:

Hanne Obel May 07, 2018 04:22:

Hi

I’ve a ER6N 2006, which has run 30.000 km.
Any one who can tell me interval to exchange the oil, check/adjust ventils - and/or if regular service is required?

Thanks a lot for your help/information/advise.

Best regards
Hanne
Zahra Waqar Nov 16, 2017 07:35:

please quote for the following items:
line 30 qty 7
SEAL,BULK NOUN:
PARENT EQUIPMENT/FUNCTION:
MECHANICAL,COMPONENT,BALANCED,O-RING SEC SEAL;
SIZE:35.5 MM HSNG BORE,37 MM SHFT/SLV DIA;
MATERIAL:CARBON ROT FACE,STL STA FACE,
RUBBER GAS KET,STL HARDWARE,STL SPRING;
ADDITIONAL DATA:
FOR KAWASAKI ELECTRO HYDRAULIC POLISHING PUMP
DWG NO: Y307179-1
TYPE 45-4LXA05993,.

KAWASAKI HEAVY INDUSTRIES LTD.:
DWG#510/SEAL