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Front Fork Disassembly - Kawasaki ER-6n Service Manual

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13-10 SUSPENSION
Front Fork
Hold the outer tube vertically in a vise and compress the
fork completely.
Wait until the oil level stabilizes.
Use the fork oil level gauge [A] to measure the distance
from the top of the inner tube to the oil level.
Special Tool - Fork Oil Level Gauge: 57001-1290
Set the oil level gauge stopper [B] so that the distance [C]
from the bottom of the stopper to the lower end of the pipe
is the standard oil level distance.
A correct measurement can not be obtained unless the
level gauge pipe is placed in the center of the inner tube.
Oil Level (fully compressed, without spring)
Standard:
Place the stopper of the level gauge at the top [D] of the
inner tube [E] and pull the handle slowly to draw out the
excess oil from fork into the gauge, thus attaining the stan-
dard level.
If no oil is drawn out, there is not enough oil in the fork.
Pour in some more oil and measure again.
Repeat the same procedure for adjusting the other fork.
Install:
Fork Spring [A]
Fork Spring Seat [B]
Spacer [C]
Replace the top plug O-ring with a new one.
Apply grease to the top plug O-ring.
Install:
Top Plug
Front Fork (see Front Fork Installation)

Front Fork Disassembly

Remove:
Front Fork (see Front Fork Removal)
Top Plug [A] with O-ring
Spacer [B]
Fork Spring Seat [C]
Fork Spring [D]
Drain the fork oil (see Front Fork Oil Change).
Remove the fork bottom Allen bolt [A] and gasket from the
bottom of the fork.
Special Tools - Fork Cylinder Holder Handle [B]: 57001-183
Fork Cylinder Holder Adapter [C]: 57001
-1057
Hold the outer tube in a vise [D], stop the cylinder unit
[E] from turning by using the special tools, and unscrew
the Allen bolt.
98 ±2 mm (3.86 ±0.08 in.)
NOTE

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   Also See for Kawasaki ER-6n

This manual is also suitable for:

Er-6n abs

Comments to this Manuals

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Latest comments:
  • Hanne Obel May 07, 2018 04:22:
    Hi

    I’ve a ER6N 2006, which has run 30.000 km.
    Any one who can tell me interval to exchange the oil, check/adju​st ventils - and/or if regular service is required?

    Thanks a lot for your help/infor​mation/adv​ise.

    Best regards
    Ha​nne
  • Zahra Waqar Nov 16, 2017 07:35:
    please quote for the following items:
    lin​e 30 qty 7
    SEAL,BU​LK NOUN:
    PARE​NT EQUIPMENT/​FUNCTION:
    ​MECHANICAL​,COMPONENT​,BALANCED,​O-RING SEC SEAL;
    SIZE​:35.5 MM HSNG BORE,37 MM SHFT/SLV DIA;
    MATER​IAL:CARBON ROT FACE,STL STA FACE,
    RUBB​ER GAS KET,STL HARDWARE,S​TL SPRING;
    AD​DITIONAL DATA:
    FOR KAWASAKI ELECTRO HYDRAULIC POLISHING PUMP
    DWG NO: Y307179-1
    TYPE 45-4LXA059​93,.

    KAWA​SAKI HEAVY INDUSTRIES LTD.:
    DWG#​510/SEAL