Transmission Assy Removal
Shift Shaft Assembly (see External Shift Mechanism Re-
Neutral Switch Holder Screw [A]
Neutral Switch Holder [B] and Pin
Shift Drum Holder [C] and Pin
Remove the collar [A] and the O-ring [B] from the output
Clutch (see Clutch Removal in the Clutch chapter)
Transmission Case Bolts [A]
If the transmission assy is to be disassembled, remove
Shift Rod Plate Bolt and Plate [B]
Gear Positioning Lever [C] (see External Shift Mecha-
Pull the transmission assy out of the crankcase.
Transmission Assy Installation
Be sure that the dowel pins [A] are in position.
Apply grease to the new O-ring [B] on the oil pipe [C].
Install the transmission assy on the crankcase.
Torque - Transmission Case Bolts: 20 N·m (2.0 kgf·m, 15
If the gear positioning lever [A] was removed, install it (see
External Shift Mechanism Installation).
If the shift rod plate [B] was removed, install it in the fol-
Apply a non-permanent locking agent to the shift rod plate
bolt [C], and tighten it.
Torque - Shift Rod Plate Bolt: 9.8 N·m (1.0 kgf·m, 87 in·lb)
Set the gear positioning lever to the neutral position [D].
Check that the drive and output shaft turn freely.