Reassembly - Johnson SKEE-HORSE 25-201R Service Manual

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10-3
END CAP
ASSEMBLY WEAR
i---~ ~ :~~~~~NEUTRAl
I
o.
LOCKOUT
I
BALL
I
I
I
l..________________
MAIN
SHAFT
PLUNGER
AND ROD
ASSEMBLY
ACTIVATING
SPRING SLIDING
SHEAVE HUB
Figure 10-5
d. Inspect transmission belt. A glazed or burned belt, or one meas-
uring less than 1-9/16" across width or outer surface must be re-
placed with a new one. Worn belt should be returned to owner for
use as a spare. A spare belt should be carried at all times.
REASSEMBLY
1. Align holes in main shaft spline in horizontal plane. Retain neutral
lockout balls in holes with Rykon EP #2 grease.
2. Place primary spring on shaft with closed side of spring cup
toward bearing. See Figures 10-5 and 10-6.
3. Place sliding sheave assembly on shaft, compress spring and lock
in place with strap (Service Tool No. 261906).
4. Assemble activating spring, and end cap on shaft, making sure end
cap splines engage shaft splines.
5. Before placing end cap bolt in shaft, check to see that neutral
lockout balls have not fallen from their holes in main shaft.
6. Tighten end cap bolt to 90-100 ft. lbs. See Figure 10-7.
7. If serrations do not allow alignment of holes in lockplate and end
cap, turn lockplate over and rotate until aligned position is obtained.
Torque lockplate screws to 60-80 in. lbs.
8. Check the neutral lockout plunger to see that it snaps in and out
properly. When neutral lockout is pushed in the sliding sheave
must not slide on spline far enough to contact belt. When neutral
lockout is out (normal operating position) the sliding sheave must
slide freely on spline restricted only by the primary spring.
9. Clean inside of sheave halves of any grease that may have accumu-
lated on them.
10. Reinstall transmission belt as described in Section 9.
11. Reassemble neutral lockout bracket to chain case.
PRIMARY---- ........
SPRING ---- __
---
DRIVE --1
BELT I
y~J
PRIMARY
SPRING
CUP
Figure 10-6
Figure 10-7
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