Triner Scale 600-ESeries Installation / Setup / Operation Manual

Digital baggage scales
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600-E Series
Digital Baggage Scales
Installation / Setup / Operation Manual
Revision 2.1
February 18, 2003

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Summary of Contents for Triner Scale 600-ESeries

  • Page 1 600-E Series Digital Baggage Scales Installation / Setup / Operation Manual Revision 2.1 February 18, 2003...
  • Page 2  2003 Triner Scale & Mfg. Co., Inc. Contents subject to change without notice. Triner Scale 8411 Hacks Cross Road Olive Branch, MS 38654 Tel (800) 238-0152 E-mail: info@trinerscale.com Web: www.trinerscale.com...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page Chapter 1: Introduction To The 600E Digital Baggage Scale ............1-1 Chapter 2: Installation ........................2-1 Parts List........................2-1 Scale Base Installation (Standard Style)..............2-1 Scale Base Installation (Full Well Style) ..............2-3 Scale Base Installation (Low Profile Style) ..............2-4 Digital Display and Keypad Installation................
  • Page 4 View Calibration Values (F18) ..................6-2 Key-in Zero Calibration Value (F19) ................6-2 Key-in Span Calibration Value (F20) ................6-3 Chapter 7: Operation........................7-1 Display......................... 7-1 7.1.1 Light Emitting Diode (LED) Display..............7-1 Remote Keyboard......................7-1 7.2.1 Function Keys ....................7-2 General Scale Operation .....................
  • Page 5 LIST OF FIGURES Standard Style........................1-1 Full Well Style........................1-2 Low Profile Style........................1-3 Bottom Of Scale (Shipping Screw) ..................2-1 Corner Detail ......................... 2-2 System Block Diagram ......................2-2 Bottom Of Scale (Shipping Screw) ..................2-3 Corner Detail ......................... 2-3 Corner Detail .........................
  • Page 6: Chapter 1: Introduction To The 600E Digital Baggage Scale

    CHAPTER 1: INTRODUCTION TO THE 600E DIGITAL BAGGAGE SCALE The 600E Series of Digital Baggage Scales are general-purpose scales used to weigh baggage and freight of all sizes. They have dual remote digital displays and keypad. The displays and key- pad are designed to be flush panel mounted to provide a stream lined finish.
  • Page 7: Full Well Style

    Fig. 1-2 Full Well Style Page 1-2...
  • Page 8: Low Profile Style

    Fig. 1-3 Low Profile Style Page 1-3...
  • Page 9: Chapter 2: Installation

    CHAPTER 2: INSTALLATION PARTS LIST PART DESCRIPTION 600-E 600-FW 600-ELP NUMBER SC105 SCALE BASE SSCOV STAINLESS STEEL PLATFORM COVER SSKICK STAINLESS STEEL KICKPLATE CMOD-1 SCALE CONTROL MODULE FOOT02 2” DIA. LEVELING FEET WITH LOCKNUTS FOOT03 3” LEVELING FOOT, CUSHION RUBBER MOUNT DMOD-1 DIGITAL DISPLAY MODULES KMOD-1...
  • Page 10: Corner Detail

    3. Remove the locknuts from the four (4) Leveling Feet. Thread the leveling feet all the way into the nuts welded in all four (4) corners of the scale lower frame (see fig. 2-2). Once the leveling feet are installed thread the locknuts back onto the top side of the leveling feet (hand tight).
  • Page 11: Scale Base Installation (Full Well Style)

    is approximately ½” above the opening and so that the scale is in a level position. Tighten the locknuts on the leveling feet. 7. Use the Scale Anchor Holes at each corner (see fig. 2-2) to secure the scale base in place with the eight (8) wood screws provided.
  • Page 12: Scale Base Installation (Low Profile Style)

    back onto the scale. Turn the scale on with the on/off switch located on the remote keypad. 5. Remove the stainless steel top and disconnect all cables from the control module. Place the scale base in the location provided (between ticket counters). 6.
  • Page 13: Digital Display And Keypad Installation

    the scale base in the location provided (bag well). 5. Center the frame in the opening. Adjust the leveling legs so that the scale base is in a level position. Make sure there is equal pressure on all four leveling feet. 6.
  • Page 14: Display Cable Detail

    Fig. 2-8: Display Cable Detail Page 2-6...
  • Page 15: Keypad Cut Out Detail

    Fig. 2-9: Keypad Cut Out Detail 2. Refer to Fig. 2-9 to cut the holes and mount the keypad module into the counter. Note 1: Counter cut-outs to be located and cut by the customer or contractor unless otherwise specified. Note 2: An optional “L”...
  • Page 16: Keypad Cable Detail

    Fig. 2-10: Keypad Cable Detail 3. Connect the display cables from the control module to each remote display (fig. 2-8). Note: Use option “A” unless there are space constraints. 4. Connect the keypad cable from the control module to the keypad module (fig. 2-10). Note: Use option “A”...
  • Page 17: Loadcell Connections

    LOADCELL CONNECTIONS Note: The scale system is pre-wired the figures below are for reference only. Color Wire Name +Excitation - Excitation +Signal - Signal Figure 2-11: Color Codes for Shielded Load Cell Cable Pin Nos. Pin Name +Excitation 3/10 - Excitation 5/12 +Signal 7/14...
  • Page 18: Connecting The Power Supply

    Figure 2-14: Pin assignments for the DSUB9 serial port connector CONNECTING THE POWER SUPPLY 1. The scale ships standard with an external AC to DC adapter. Simply plug the AC adapter into the control module’s DC Power Jack first, and then plug into a standard wall outlet (120-240 VAC).
  • Page 19: Chapter 3: Configuration

    CHAPTER 3: CONFIGURATION CONFIGURATION OVERVIEW Note: Your scale has been configured at the factory. Do not attempt to enter the Setup Menu unless you are a trained scale technician The scale contains two main setup menus: The Setup (“F”) menu which configures the scale to your weigh platform and the User (“A”) menu which configures the serial communication port and enables some user options.
  • Page 20: Notes On The Setup Menu

    PRINT ZERO ACCU Figure 3-1: Setup Menu Key Assignments Grads Span Gn. Zero Band Zero Range Mot. Band Dig. Filter Ovld. Limit Calib. Unit 0.5d 1d 1d 3d 5d 10d 0d 2% 1d 9d 1 2 4 8 100% 1.9% lb kg 25 50 75 100 150 200 500 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 20000 30000 40000 50000...
  • Page 21: User ("A") Menu

    USER (“A”) MENU 3.3.1 ENTERING THE USER MENU 1. Enter the Setup (“F”) menu by following the directions in Section 3.2.1. 2. Use the right or left directional keys shown in Figure 3-1 to move right or left in the Setup (“F”) menu until the scale shows ”...
  • Page 22: Notes On The User Menu

    3.3.3 NOTES ON THE USER MENU 1. Detailed descriptions of the user menu parameters can be found in Chapter 5 of this manual. 3.3.4 EXITING THE USER MENU 1. Exit the User (“A”) menu by following the directions in Section 3.2.4. The display will go through a digit check, then settle into Normal Operating mode.
  • Page 23: Chapter 4: Setup Menu Descriptions And Procedures

    CHAPTER 4: SETUP MENU DESCRIPTIONS AND PROCEDURES SETUP MENU DESCRIPTIONS This section provides more detailed descriptions of the selections found in the Setup Menu Chart. Factory-set defaults are shown in bold with a checkmark (√). NAME/CODE DESCRIPTION CODE/VALUE Specifies number of full-scale graduations. Value should be consis- 600√...
  • Page 24 NAME/CODE DESCRIPTION CODE/VALUE Determines the desired weight increments. Value should be consis- Display tent with legal requirements. Divisions 5√ Determines location of the decimal point. 0.0√ Decimal Pt. 0.00 0.000 0.0000 Places indicator into the zero calibration routine. Scrolling down with Press ZERO key Zero Calibra- the ZERO key one level begins the procedure.
  • Page 25: Chapter 5: User Menu Descriptions And Procedures

    CHAPTER 5: USER MENU DESCRIPTIONS AND PROCEDURES USER MENU DESCRIPTIONS This section provides more detailed descriptions of the selections found in the User Menu Chart. Factory-set defaults are shown in bold with a checkmark (√). NAME/CODE DESCRIPTION CODE/VALUE Selects the baud rate for data transmission through the serial port. 1200 2400√...
  • Page 26: User Menu Procedures

    pounds. To change the threshold use the “Print” or “Lb/Kg” key to Bag Limit move the flashing digit left or right. Use the “Zero” key to increment Threshold the digit. Use the “Accu” key to set the desired value. USER MENU PROCEDURES This section provides instructions for all of the User Menu procedures.
  • Page 27: Chapter 6: Calibration

    CHAPTER 6: CALIBRATION CALIBRATION OVERVIEW The scale is calibrated by following the procedures embedded in F16 (Zero) and F17 (Span) of the Setup Menu. Each procedure enters a value into the scale's non-volatile memory - F16 the zero value (deadweight) and F17 the span value (test weight). The minimum test weight that can be used is 1% of full-scale capacity.
  • Page 28: View Calibration Values (F18)

    5. If the calibration was successful, the display will show "EndC1" momentarily, then revert back up to F17. At this time it is suggested that the calibration values be recorded for future use (see Section 6.4). 6. If the calibration was not successful, one of the error messages below will appear. Take the indicated action to correct the problem, then perform a new calibration.
  • Page 29 Note: This procedure is intended for emergency use only in the case of non-volatile memory loss. A valid span calibration value, obtained from a successful F17 calibration procedure, must be used. 1. While in the Setup mode, scroll to "F 20", then scroll down once using the ZERO key. 2.
  • Page 30: Chapter 7: Operation

    CHAPTER 7: OPERATION 7.1 DISPLAY The Model 600E indicator utilizes a 6-digit LED (Light Emitting Diode) to display weight and system information. 7.1.1 LIGHT EMITTING DIODE (LED) DISPLAY Figure 7-1 shows the display detail of the 600E LED display. ACCU STABLE ZERO FIGURE 7-1: 600E LED Display Detail...
  • Page 31: Function Keys

    7.2.1 FUNCTION KEYS lb/kg – This key toggles the indicator between lb and kg units if enabled in the User (“A”) Menu. See Chapter 5 for more information. Zero - This key sets the indicator to display zero and resets the bag accumulator provided the following conditions are met: 1.
  • Page 32: Appendix A: Specifications

    APPENDIX A: SPECIFICATIONS ANALOG SPECIFICATIONS Full Scale Input Signal 30mV, including dead load Minimum Sensitivity - Non H-44 0.4 µV / grad Minimum Sensitivity - H-44 1.0 µV / grad Input Impedance 30MΩ, typical Internal Resolution Approximately 260,000 counts Display Resolution 50,000 display division max Measurement Rate 10 Meas/sec, nominal...
  • Page 33: Appendix B: Serial Port Information

    APPENDIX B: SERIAL PORT INFORMATION SERIAL PORT MODES B.1.1 FULL DUPLEX MODE The Full Duplex Mode provides a Demand serial transmission mode and is selected by setting A3 to “d” and A6 to “0”. The Demand mode allows control from a host device, usually a PC, and can be activated by pressing the PRINT key on the keypad.
  • Page 34: Recognized Host Commands

    B.1.1.1 RECOGNIZED HOST COMMANDS “P” - This command is sent to the indicator to print the indicated display. The indicator will not respond if the scale is in motion, positive overload or negative overload. “Z” - This command is sent to the indicator to zero the scale. The indicator will not respond if the scale is in motion, positive overload or negative overload.
  • Page 35: Simplex Mode

    B.1.3 SIMPLEX MODE The Simplex Mode provides a continuous serial transmission mode and is selected by setting A3 to “C” and A6 to “0”. The Continuous mode is used to interface to computers, scoreboards, and other remote devices requiring constant data updating. The transmission occurs at the end of each display update.
  • Page 36: Appendix C: Determining Proper Span Gain (F2

    APPENDIX C: DETERMINING PROPER SPAN GAIN (F2) SPAN GAIN OVERVIEW The Span Gain parameter found in F2 of the Setup Menu is directly related to the ADC (Analog to Digital Converter) integration time. This means that the lower the setting, the higher the number of measurements per second.
  • Page 37 # of External Full Scale Input Range (mV/V) Grads 1,000 1,500 2,000 2,500 3,000 4,000 5,000 – 6,000 – 8,000 – 10,000 – – 12,000 – – 15,000 – – – 20,000 – – – – 30,000 – – – –...
  • Page 38: Appendix D: Displayed Error Codes

    APPENDIX D: DISPLAYED ERROR CODES CODE MODE MEANING / POSSIBLE SOLUTION  Normal Operating Gross Overload. A weight greater than the rated capacity has been Mode applied to the scale. Remove the weight from the platter or try re- calibrating the scale. Otherwise, check for a bad load cell connection or possible load cell damage due to overloading.

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