Crankcase Bearing Replacement - Honda VT600C Shadow VLX Service Manual

Measure the O . D . of the mainshaft following bushings:
SERVICE LIMITS :
M4 gear bushing : 27 . 94 m m ( 1 . 1 00 in)
C3 gear bushing : 2 7 . 94 m m ( 1 . 1 00 in)
M 2 gear bushing : 2 7 . 94 m m ( 1 . 1 00 in)
C1 gear bushing : 24. 94 m m ( 0 .982 in)
Calculate the clearance between each bushing and gear.
SERVICE LIMIT: 0. 1 0 mm (0.004 in)
Measure the I . D . of the M2 and C 1 bushings:
SERVICE LIMITS :
M2 gear bushing : I . D . 2 5 . 04 mm (0.986 in)
C1 gear bushing : I . D . 24.06 mm (0. 790 in)
Measure the O . D . of the mainshaft and countershaft at the M 2
a n d C 1 bushings.
SERVICE LIMITS :
Mainshaft (at M2 gear bushing)
24. 90 mm (0.980 in)
Countershaft (at C 1 gear bushing)
1 9 .92 mm (0. 784 in)
Calculate the clearance between each bushing and shaft.
SERVICE LIMIT: 0.06 mm (0.0024 in)
Check the each shaft grooves for damage.
Replace if necessary .
CRAN KCASE
BEA R I N G R E P LA C E M E N T
Turn the inner race of each bearin g with your finger. The bear­
ings should turn smoothly and q uietly . Also check that the
bearing outer race fits tightly i n the crankcase.
Remove and discard the bearin g s if the races do not turn
smoothly, quietly, or if they fit l oosely i n the crankcase.
CRANKSHAFT/TRANSMISSION
( 2 ) M 2 or C 1 BUSHING
or C3 BUSH I N G
( 1 )
( 1 ) SNAP R I N G GROOVES
( 2 ) LOCK A N D STOP
WASHER G ROOVES
+ +
t t
( 3 ) SNAP RING (4) STOP
G ROOVE R I N G GROOVE
2
( 2 ) C 1
1 1 - 1 3