2-44 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
For KIBS equipped models; note the following.
When removing the brake pipes and hoses on the hy-
draulic unit, remove them according to each assembly
of the exploded view in the Brakes chapter.
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Swingarm (see Swingarm Removal in the Suspension
Brake Pipe Banjo Bolts [A]
Brake Pipe Joint Nuts [B]
Brake Hose Banjo Bolts [C]
There are washers on each side of the brake hose and
pipe fitting. Replace them with new ones when installing.
Before installing the brake pipe, check to see that there is
no damage on the threads of the brake pipe joint nut.
If there is any damage, replace the damaged parts with
Tighten the brake pipe joint nut and banjo bolt at both
ends of the brake pipe temporarily and then tighten
them to the specified torque.
Install the brake pipes and brake hoses to the specified
angle (see Cable, Wire, and Hose Routing section in the
Tighten the brake pipe joint nuts with the flare nut wrench.
Torque - Brake Hose Banjo Bolts: 25 N·m (2.5 kgf·m, 18
Brake Pipe Joint Nuts: 18 N·m (1.8 kgf·m, 13 ft·lb)
Brake Pipe Banjo Bolts: 23 N·m (2.3 kgf·m, 17 ft·lb)
Fill the brake line after installing the brake hose and pipe
(see Brake Fluid Change).