Clutch Plate Assembly Length Measurement
Assemble the following parts.
Clutch Hub [A]
Friction Plates [B]
Steel Plates [C]
Clutch Pressure Plate [D]
Spring Seats [E]
Clutch Springs [F]
Clutch Stopper Plate [G]
Clutch Stopper Bolts [H]
Torque - Clutch Stopper Bolts: 8.8 N·m (0.90 kgf·m, 78
Measure the clutch plate assembly length [I].
Clutch Plate Assembly Length
40.5 ∼ 41.3 mm (1.59 ∼ 1.63 in.)
The length of the clutch plate assembly changes by the
steel plate thickness.
Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new ones.
Friction Plate Thickness
2.72 ∼ 2.88 mm (0.107 ∼ 0.113 in.)
Service Limit: 2.5 mm (0.098 in.)
Clutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate
and measure the gap between the surface plate [A] and
each friction plate or steel plate [B] with a thickness gauge
[C]. The gap is the amount of friction or steel plate warp.
If any plate is warped over the service limit, replace it with
a new one.
Friction and Steel Plate Warp
0.15 mm (0.0059 in.) or less
Service Limit: 0.3 mm (0.012 in.)