Minuteman HM40B Instruction Manual
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Minuteman HM40B Instruction Manual

Kleen sweep 40r/47r
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Kleen Sweep 40R/47R
Model: HM40B, HM47B, HM40BQP, HM47BQP, HM40QP, HM50QP
Instruction Manual

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  • Page 1 Kleen Sweep 40R/47R Model: HM40B, HM47B, HM40BQP, HM47BQP, HM40QP, HM50QP Instruction Manual...
  • Page 2 Introduction Dear customer, Please be advised explicitly that we It is our desire that the good characteri- cannot accept any legal issues out of stics of the Kleen Sweep 40R/47R the contents of this manual. should justify the confidence you de- If repair work has to be performed monstrated by making this purchase.
  • Page 3 Proper Use Proper Use liable for damage resulting from such explicit consent or by non-compliance unauthorized modification. with the maintenance instructions. The Kleen Sweep 40R/47R has been exclusively designed for collecting dry and moist matter from floor surfaces in The machine has not Inspection e.g.

  • Page 4: Table Of Contents

    Contents Safety Information ..5 First Operation of Batteries. . 17 Dismount Plate Filter ..36 General Safety Information. . . 5 Insert Batteries ... 18 Basic Cleaning of Plate Filter 37 Safety and Warning Symbols .

  • Page 5: Safety Information

    Safety Information Safety Information within its design limits. Shut the motors down before transpor- ting the machine. General Safety Information Apart from the instructions contained in this manual, the general safety instruc- Keep clear of hazard zo- tions and accident prevention regulati- ons, as imposed by law will have to be complied with.

  • Page 6: Safety And Warning Symbols

    Safety Information Safety and Warning Symbols All paragraphs in this manual referring following warning symbols: to your personal safety, the safety of 1.2.1 Generally Applicable Symbols your machine and the environment pro- tection are attributed one of the Symbol Hazardous for Description persons and DANGER...

  • Page 7: Labels At The Machine

    Safety Information Labels at the Machine Read and observe Brake (6) operator's Manual (5) The following safety and information signs are legibly attached to the machi- ne. Missing or illegible stickers have to Sound power level (7) be replaced. 86dB (A) Kleen Sweep 40R/47R Folding apron (1) Parking brake(2) Nameplate, front and rear(3)

  • Page 8: Kleen Sweep 40R/47R Signs

    Safety Information 1.3.1 Kleen Sweep 40R/47R Signs Rotating parts (9) 24 V sticker (17) 24 V LDS battery setting (15) Cylinder broom wearing take-up (11) Nameplate (12) Fig. 2 Safety and information signs...
  • Page 9 Safety Information Kleen Sweep 40R/47R Signs Conti- High-pressure cleaner (13) This machine operates on 24 Volt DC. nued Batteries: PN 956740 4 x 6V 275 AH Battery charging (16) Charger: PN 957731 24VDC, 20 Amp 120VAC Do not clean with high- Keep seat hood opened pressure cleaner or va- during complete battery...

  • Page 10: Operation/Safety Information

    Safety Information Operation/Safety Information ted. Compared to four- Never leave the machine unattended wheeled vehicles, dri- Vacuum sweepers may be run by quali- before the motors are off and the ma- ving stability of three- fied personnel only; such personnel will chine is protected against unintended wheeled vehicles is re- have to have evidenced their qualificati-...

  • Page 11: Cleaning Information

    Safety Information Warning and instruction Cleaning Information labels attached to the machine contain im- The specific safety instructions for portant information handling drive batteries apply. Before about safe operation. proceeding to cleaning of the machine, pull the ignition key. Provide for sufficient ventilation when The machine is splash-proof (IPX3).

  • Page 12: Maintenance Instructions

    Safety Information Maintenance Instructions When handling lubrica- Before changing wheels ting agents, the applica- A good approach to prevention of acci- protect the machine ble regulations for pro- dents is proper maintenance of the ma- against rolling by pla- tection of the chine.
  • Page 13 Safety Information Before commencing any tective clothes (e.g. pro- work on the electrical Do not place metal ob- tective gloves or finger- system disconnect the jects or tools onto batte- stalls) when handling battery plug of the Kleen ries. Short-circuit and battery acid.

  • Page 14: Description

    Description Description The side brushes are used to collect dirt Cylinder Broom at borders and to enlarge the working The cylinder broom is equipped with six width as well as to increase the area rows of bristles arranged in V-shape. Functional Description performance at large spaces.

  • Page 15: Filter System / Dust Evacuation

    Description Filter System / Dust Evacua- Steering Brake tion Steering is controlled from steering The Kleen Sweep 40R/47R is equipped The filter system is located in the filter wheel to front wheel via fork head. with a service brake. case above the dirt hopper. The suction This brake has been constructed as filter transports the fine dust raised by Wheels...

  • Page 16: Battery Systems

    Battery Systems Battery Systems Before commencing any work on the electrical system disconnect battery plug of the Kleen Sweep 40R/47R. Do not use open flames when handling batteries and especially when GREEN checking the battery acid level. Pro- vide for sufficient ventilation in rooms where batteries are charged.

  • Page 17: First Operation

    Only qualified personnel of your local by Minuteman. We grant contract dealer are allowed to proceed full warranty only for to first operation. After shipping of the these devices.

  • Page 18: Insert Batteries

    First Operation Insert Batteries - Connect batteries and cable set ac- cording to terminal diagram. - Turn engine off and remove key. - Battery type at the low discharge si- - Secure machine by engaging the par- gnal sender (see 3.1) king brake.

  • Page 19: Operation

    Operation Operation Kleen Sweep 40R/47R Con- trols 1. Actuator for folding apron 2. Service brake/parking brake lock 3. Service brake/parking brake pedal 4. Drive pedal, reverse 5. Drive pedal, forward 6. Control panel 7. Seat adjustment Fig. 7 Controls...
  • Page 20 Operation 1 Actuator for folding apron 4 Drive pedal, reverse to open and close the folding apron to change direction to reverse ride for collecting coarse dirt. and with continuous regulation of velocity at the same time. If the 2 Service brake/parking brake lock driver lets the pedal go it returns to to lock the service brake.

  • Page 21: 19 5.2 Kleen Sweep 40R/47R Control

    Operation Kleen Sweep 40R/47R Control Panel 1. Suction fan/shaking system knob 2. Cylinder broom lever 3. Side brush lever 4. Key switch 5. Hourmeter 6. Battery charge status Fig. 8 Kleen Sweep 40R/47R control panel...
  • Page 22 Operation Turn off main broom be- fore jolting. Filter cle- aning is improved by in- terrupting the jolting procedure several times. Turn off the combustion 3 Side brush lever engine of the Kleen to lift and lower the side brush. Sweep 40R/47R.
  • Page 23 Operation To protect the electro- motors, do not start the Kleen Sweep 40R/47R at ambient temperatures of 32°F (0°C) and less. 4 Key switch 6 Battery charge status to switch the electric system on and to indicate the status of battery off, to secure the machine against charge.

  • Page 24: Empty Dirt Hoppers

    Operation Empty Dirt Hoppers Lift cylinder broom befo- re removal of the dirt hoppers. - Fold bow (Fig. 9/3) up and the dirt hoppers (Fig. 9/2) are lowered. - Use the recessed grip (Fig. 9/1) of one of the hoppers to lift it lightly and extract it.

  • Page 25: Working With The Kleen Sweep 40R/47R

    Operation Working With the Kleen and guarantee your per- seated. If the seat con- Sweep 40R/47R sonal safety. Before tact opens while the The driver is requested to carefully read commencing work, the electro-motor runs, the this operator's manual. All controls are operator has to make key switch of the Kleen marked with easy-to-understand sym-...

  • Page 26: Sweep

    Operation 5.4.2 Sweep 5.4.3 Stop and Park - Lower cylinder broom. - Release drive pedal (returns automa- - Release parking brake. tically into its neutral position and the - Slowly depress drive pedal until desi- machine slows down to near stand- red speed has been attained.

  • Page 27: Technical Data

    Technical Data Technical Data Kleen Sweep 40R/47R Dimensions and weights Length with side brush in. (mm) 59.8 (1520) Width with 1 side brush in. (mm) 44.1 (1120) Height above steering wheel in. (mm) 52.8 (1340) Empty weight – serviceable lb (kg) 992 (450) (acc.
  • Page 28 Technical Data Kleen Sweep 40R/47R Filter system Filtering surface sq. ft. (m 30.14 (2.8) Plate filter piece Cylinder broom Length in. (mm) 27.6 (700) Diameter in. (mm) 13.6 (345) Wearing limit (approx.) in. (mm) 11.4 (290) Speed 530 ± 20 Sweeping track in.
  • Page 29 Technical Data Kleen Sweep 40R/47R Side brushes Diameter in. (mm) 18.1 (460) Speed Serial bristling Dirt hopper Hopper volume cu. ft. 2x1.1 (2x30) Drive wheels Pneumatic tires with tube: tire size Inflation pressure Solid tires 4.00 - 4 Tire Ø 9.84 / 2,36 (mm) (Ø...
  • Page 30 Technical Data Kleen Sweep 40R/47R Noise emission The sound power level according to DIN EN ISO 3744, measured under standard operating conditions and maximum volume flow amounts to dB (A) Vibrations The frequency weighted acceleration measured according to EN 1033 which have an effect upon the lower limbs (hand-arm- system) amounts under normal working conditions <...

  • Page 31: Maintenance/Service

    Maintenance/Service Maintenance/Service Please contact your local distributor if Wipe away spilled oil you cannot do the maintenance works and fuel and provide for as prescribed in the maintenance sche- adequate disposal of Maintenance Instructions dule in-house. He will have these works these substance.

  • Page 32: Mount/Dismount Cylinder Broom

    Maintenance/Service Mount/Dismount Cylinder - Open locks (Fig. 10/2) by enclosed ceed in inverse order. Broom square spanner (counter-clockwi- The cylinder broom is accessible from - Remove cover (Fig. 10/1) the left side of the machine and is to be Adjust Sweeping Track dismounted as follows: - Lower cylinder broom An adjustment device allows adaptation...
  • Page 33 Maintenance/Service Before checking: 0.37 in. (10 mm). - Mark level surface for When exceeding the broom adjustment sweeping track width, check by chalk. the engine protection may be activated. - Lower cylinder broom and let it run dry. - Lift cylinder broom and forward the Kleen Sweep 40R/47R a bit.

  • Page 34: Sealing Strips For Broom Compartment

    Maintenance/Service Sealing Strips for Broom 7.4.1 Folding Apron Adjustment Modify adjustment such that the cylin- Compartment der broom does not retract the sealing strip of the folding apron during operati- In order to assure good function of the sweeper, a perfect condition of the sealing strips is required, especially in order to attain the prescribed vacuum in the broom compartment, a clean...

  • Page 35: Replace Side Brush

    Maintenance/Service Replace Side brush Proceed in inverse order for mounting of the side brush. The side brush is located at the front right of the machine (standard version). Use the lever (Fig. 10/2) to lift and lower the side brush. The side brush is to be lightly inclined in forward and in outward direction.

  • Page 36: Dismount Plate Filter

    Maintenance/Service Dismount Plate Filter Proceed as follows for dismounting of the plate filter: - Open seat hood. - Remove cover. - Loosen fillister head screws (Fig. 16/2) and remove. - Fold back frame with electro-motor (Fig. 16/3). - Hook frame at indicated position (Fig.

  • Page 37: Basic Cleaning Of Plate Filter

    Maintenance/Service Basic Cleaning of Plate Filter Hold the plate filter (Fig. 17/1) in vertical position and let it fall down from a height of 3 ft. (1 m) to the even floor as repre- sented in Fig. 19. The soiled side of the fil- ter has to point to the Soiled side bottom.

  • Page 38: Electrical System

    Maintenance/Service Electrical System voltage (10A) 3. F4 Shaking function control voltage Circuit-breakers and fuses (5A) 4. F5 not assigned 5. F6 LDS indication (5A) 6. F7 LDS (5A) 7. F11 Shaking motor (30A) 8. F12 Brush motor (60A) 9. F1 Drive control power module (63A) Before leaving the ma- chine unattended, en- gage the parking brake...

  • Page 39: V-Belt Drive

    Maintenance/Service 7.10 V-belt drive 1. Tension roller 2. Suction fan V-belt (20Hz) 3. V-belt pulley 4. V-belt for brushes (130 Hz) 5. Side brush V-belt 6. Pulley 7. Cylinder broom V-belt 8. Tensioning roller follower 9. Pulley 10.Tension spring 11.Hexagonal nut 12.Hexagon socket screw 13.Screws Fig.

  • Page 40: Spare Part List

    Spare part list...
  • Page 41 Side brush Item Qty. 00557600 Hex. bolt 00042900 Washer 01130610 Bearing 00041810 Hex. bolt 00046520 Washer 00053750 Washer 00051510 Hex. nut 01130620 Holder 00855380 Washer 00132880 Hex. nut 00054690 Hex. bolt 00695300 Washer 00974400 Bushing 00521270 Sheave 00537390 Cylinder screw 01130630 Holder 00553690...
  • Page 43 Front wheel drive Item Qty. 00137290 Hex. nut 00053790 Washer 01130010 Guidance disk 00747530 Adjusting spring 01130020 Cup head square neck bolt 00051500 Hex. nut 00046520 Washer 00136910 Socket head cap screw 00053730 Washer 00051520 Hex. nut 01130030 Nilos ring 00048410 Tapered roller bearing 03002980...
  • Page 45 Accelerator Item Qty. 00051490 Hex.nut 01130490 Bush 01130500 Plate 01130510 Bush 01130520 Bush 01130530 Spring 00154550 Washer 01130540 Accelerator 01130550 Countersunk screw 00875950 Detent washer 00105390 Hex.bolt 00740090 Detent washer 00053350 Hex.nut 00053770 Washer 00740310 Detent washer 00053750 Washer 00077110 Hex.bolt 00054890 Cotter pin...
  • Page 47 Pedal brake Item Qty. 01130320 Pedale brake 00051510 Hex.nut 00053750 Washer 00854270 00042900 Washer 00124290 Socket head cap screw 01130330 Bolt 00555130 Packing ring 01055930 Pull spring 01130340 Barrier lever 00053110 Hex.bolt 03003170 00974400 Bushing 00521270 Pulley 01130350 Brake bowden cable 00706180 Retaining washer 00133830...
  • Page 49 Steering Item Qty. 01130360 Steering bar 01130370 Protective cap 01130390 Bellows 01130400 Handle 01130410 01130420 Bellows 00051520 Hex. nut 01093180 Countersunk screw 00044160 Tightening pin 01130430 Lever 00054690 Hex. bolt 00053750 Washer 00733400 Spacer bushing 00695300 Washer 00051510 Hex. nut 01130440 Supporting plate 01130450...
  • Page 51 Control panel Item Qty. 00131610 Control panel, tin plate 01131620 Control panel, foil 00052620 Filister head screw 01131640 Hour meter 01092720 Gasket 00745890 00053330 Hex. nut 00053730 Washer 00021710 Key switch 01131520 Actuating cable 00902200 Compression spring 03003450 Holder 00022200 Hex.
  • Page 53 Covering - Seat Item Qty. 01075610 Covering 03003290 Carrier seat 00053370 Hex. nut 00875950 Detent washer 00132610 Washer 00536320 Hex. bolt 00053750 Washer 01130230 Bush 00127290 Washer 00693010 Hex. bolt 01031540 Protective cap 01130240 Seat 00133700 Hex. bolt 00051510 Hex. nut 00733400 Spacer bushing 00042900...
  • Page 55 Motor - Chassis Item Qty. 03003360 Chassis 00053080 Hex.bolt 00740090 Detent washer 03003370 Battery console 00051520 Hex.nut 00053730 Washer 00126010 Countersunk screw 00135120 Washer 00748300 Cable clamb 00053050 Hex.bolt 00053090 Hex.bolt 00053750 Washer 00051510 Hex.nut 01131280 Drive belt 01131290 Drive belt pulley 00874340 Washer 00053010...
  • Page 57 Electrical equipment Item Qty. 01075720 Device plug 00053730 Washer 00051520 Hex.nut 00053050 Hex.bolt 01131430 Dust cover 00053330 Hex.nut 00135120 Washer 00500360 Fuse link 00733630 Fuse link 00906120 Fuse link 00152060 Fuse link 00022200 Hex.nut 00553740 Washer 00101580 Fillister head screw 00733650 Fuse holder 00106050...
  • Page 59 Group of main sweeper roller Item Qty. 00053080 Hex.bolt 00695300 Washer 00509180 Distance sleeve 00106300 Ball bearing 00101660 Retaining ring 00102410 Nilos-ring 00866720 Star handle 00740290 Detent washer 01130830 Brush rocker, l.h. 01130840 Side shield 00681570 Edge protection 00051520 Hex.nut 00053840 Spring washer 00968190...
  • Page 61 00053550 Screw 01130470 Bearing bush 01131000 Pult spring 01131010 Holder 01131020 Holder for idler 00053020 Hex.bolt 01131030 Bolt 01130820 Brush apron 01131050 Strip 00053730 Washer 01131040 Brush apron, rear 01130910 Strip 00243450 Clamping strip 00740280 Detent washer 00053330 Hex.nut 01130810 Brush apron, rear...
  • Page 63 Manipulation for brush apron - Lifter for sweeping roller Item Qty. 01131320 Stop angle 00740090 Detent washer 00053080 Hex. bolt 01131330 00854420 Retaining washer 01131340 Pedal bar 00051500 Hex. nut 00051520 Hex. nut 00526320 Hex.bolt 01064890 Hose 00053330 Hex. nut 00123690 Hex.
  • Page 65 Filter installation Item Qty. 00051510 Hex. nut 01131100 Bolt 01074080 Compression spring 00042900 Washer 00027190 Grommet 01131110 Lever 00053020 Hex. bolt 00135120 Washer 00051520 Hex. nut 00451220 Hose 01131410 Frame 01131120 Spacer 00045620 Tensioning sleeve 01131130 Frame 01131140 01130750 Plate filter 00730940 Detent washer 01131150...
  • Page 67 Dust extraction Item Qty. 01131510 Filter cover 00053350 Hex. nut 00740090 Detent washer 00053330 Hex. nut 00740280 Detent washer 01092780 Filister head flange screw 00420290 Gasket 03003430 Covering 00903480 Contersunk screw 00730940 Detent washer 01131840 Gasket filter cover 01131450 Filister head flange screw 03003440 Housing 01131460...
  • Page 69 Fan bearing Item Qty. 00506780 Threaded pin 01131220 Rotating fan 01131230 Shaft 00053010 Hex. bolt 03003350 Bearing plate 01131240 Bearing bush 00740280 Detent washer 00053330 Hex. nut 00706360 Cylindrical bearing 00126320 Retaining ring 01131250 Distance tube 00538360 Cylindrical bearing 01131260 Belt pulley 00740090 Detent washer...
  • Page 71 Dirt hopper - Dirt hopper lifter Item Qty. 01130050 Holder, l.h. 00051510 Hex. nut 00042900 Washer 00878410 Cup square bolt 00053750 Washer 00103300 Socket head cap screw 01130060 Handle 01130070 Bush 01130080 Slide bearing bush 00101500 Countersunk screw 01130090 Holder, l.h. 00053100 Hex.
  • Page 73 Rear wheel - Brake Item Qty. 01131060 00135350 Hex. nut 01131070 Washer 00706370 Ball bearing 01130770 Rear wheel 01130350 Bowden cable for brake 00074710 Hex. nut 00053760 Washer 01130780 Bush 01130790 Cup head square neck bolt 00281050 Ball bearing 01131080 Brake 00053730 Washer...
  • Page 75 Lable Item Qty. 00113140 1 Lable brush apron 01131550 1 Lable brake 1 Lable, Minuteman 01071010 1 Lable instruction manual 01131560 1 Lable brake 01073530 1 Lable noise performance 00871160 1 Lable 24V 01055410 1 Lable battery setting 01131570 1 Lable high-pressure cleaner...

  • Page 76: Ec Declaration Of Conformity

    (have) been respected: Kleen Sweep 40R/47R EN 60335-2-72 Type: HM40B/HM47B/HM40BQP EN 61000-6-3 HM47BQP/HM40QP/ EN 61000-6-2 HM50QP Addison (Illinois), 30th Sept. 2004 to which this declaration relates, corre-...

  • Page 77: Limited Warranty

    Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International, Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations.

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