Installation - Suzuki RM-Z250 Owner's Service Manual

INSTALLATION

Install the kick starter in the reverse order of removal. Pay atten-
tion to the following points:
• Install the kick starter guide 1.
# Kick starter guide bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Install the kick starter drive gear 2, washers and snap ring 3
to the kick starter shaft.
Replace the snap ring 3 with a new one.
" 09900-06107: Snap ring pliers
• Install the return spring 4 into the kick starter shaft hole.
• Install the guide 5 to the kick starter shaft.
NOTE:
Align the concave A of guide with kick starter shaft hole B.
• Install the kick starter 6 onto the kick starter shaft.
NOTE:
When installing the kick starter 6, align the wide spline teeth C
and D.
CAUTION
KICK STARTER 8-5