Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Yanmar TNE Series
Summary of Contents for Yanmar TNE Series
- Page 1 Installation Guide For PowerHouse Generators DRAFT Not For Release Supplied By M+H Power System This manual is for guidance only and does replace any federal or local laws. Please contact a licensed installer for more details relevant to your installation in regards to this. Version 0.2...
-
Page 2: Table Of Contents
Contents 1. Manuals 2. Wiring Diagram for Controller 3. Visual Inspection 4. Unpacking Crate 5. Exhaust 6. Positioning of Generator 7. Expansion bottle install 8. Fuel System 9. Pre Starting Checks 10. Cranking Battery 11. Controller 12. Starting Generator 13. Servicing Requirements & Parts 14. -
Page 3: Manuals
Manuals Please read and understand and all the manuals and supporting documentation in regards to this generator. Some of these are shown below:... -
Page 4: Wiring Diagram For Controller
Wiring Diagram for Controller PDM1 KEYSWITCH 15/54 EMERGENCY STOP FUSE BATTERY 12VDC NO VOLTS REMOTE REMOTE START START... -
Page 5: Visual Inspection
Visual Inspection Before going to site please ensure unit is complete and free from shipping damage. Unit should come as pictured below: Please ensure all accessories are included as shown in picture below (including hoses): Once this is done unit can then be shipped direct to site for installation. Once there please complete this inspection again before commencing work. -
Page 6: Unpacking Crate
Unpacking the Crate Please take care when unpacking generator as not to damage unit and controller. Please note: use suitable size tools and equipment to ensure the unit is not damaged. On completion the unit should look like this or similar. When removing generator from base please use correct lifting eye or correct lifting pockets to ensure unit is removed safely. -
Page 7: Exhaust System
Exhaust System Please remove the U bolts nuts from end of exhaust located at the radiator end. Remove the metal insert from the end of the flexible exhaust and slide in the exhaust pipe end to ensure the 45 degree angle is facing down to stop water penetration into the system. -
Page 8: Positioning Of Generator
Positioning Of the Generator When considering where to position generator please ensure genset is located away from flammable materials. Have easy access all round to enable work to be carried out easily in the future (for maintenance). Also note that the wall of the building needs a hole cut in it to ensure venting of the radiator. - Page 9 Setting up Water Expansion Bottle Radiator bottle and hose Fit hose to radiator as below just below cap.
- Page 10 Attach cable tie to hold the hose in position. Ensure hose is not crushed but held tightly in place. Fit water bottle to side of radiator and attach hose to bottom of bottle and fill to the max indicated level with recommended coolant. Coolant levels also needs to be tested, this can be done at the radiator cap.
-
Page 11: Fuel System
Fuel System Remove bungs from fuel system located in pictures below prior to commencing any work. (Fuel in Bung) (Fuel out Bung) - Page 12 Place fuel line hose on bottom of tank. Ensure tap is turned off and clamp is done up tight. Fit other end of hose to fuel in. On generator located next to radiator and yellow dipstick ensure hose clamp is held tight.
- Page 13 Place fuel return line. Hose on top of tank to generator return line located above fuel filter ensure fuel filter is turned on as below (tap facing up) and line connected with hose clamp held tightly. Locate tank appropriately to room set up. The tank can be positioned as far as the hose length can reach.
- Page 14 Turn fuel tap on. (Tap is facing in line with hose) Fuel system now needs priming this is done by pushing down on the fuel pump handle on the side of generator. This is located next to the fuel in point next to the dipstick.
-
Page 15: Pre Starting Checks
Pre Starting Checks Please ensure that the unit is filled with the appropriate amount of oil this can be checked via the dipstick (Yellow handle) located next to the priming pump. The level should read halfway between minimum and maximum. If not the unit will need topping up with appropriately graded oil. - Page 16 Crank Battery Insert battery into cradle. Fit and tighten battery terminals to battery posts and place cables on terminals. Ensure the Red goes to positive (+), black to negative (-).
-
Page 17: Controller
Controller The TEM6- DE controller is one of the most versatile controllers on the market and comes complete with a series of programmable interfaces. The TEM6-DE (Complete Unit) has been sourced to enable you ease and efficient use of the diesel. It comes complete with a 12v positive output and also a dry contact for use with nearly all inverters out there in the market place (two wire start). - Page 18 TEM 3 It is a measurement instrument to convey the following information to the user. With only one button interface the select as indicated in the blue area. Volts (V), Amps (A), Frequency (HZ), Working Hours (H) Measurements can be seen in two different ways. Manually, By means of the key “Select Mis”...
- Page 19 PDM 1 The PDM 1 component of the controller is the engine management part of the system. This will protect the engine from operating outside its normal parameters. Understanding this controller is very simple by a series off LED’s located across the top line of the controller highlighted below this they are two more just below this.
- Page 20 This controller features are as follows: • Only one mains supply from 7 to 30 V Dc • Programmable relay into 5 different ways • General Alarm • Glow Plug Pre-Heating • Allows remote Start – Stop • Magnet for stopping •...
-
Page 21: Starting Generator
Manual Starting Generator Manual start of the generator can be done by the use of the key switch on front of the unit. Ensure emergency stop button is out before attempting to start unit. This unit can be started by slowly turning the key slowly through start and then holding in the run position for a few seconds. - Page 22 Servicing Requirements Servicing of this unit is required as below for the use continued good running of the unit and also for warranty purposes.
- Page 23 Parts Please find below a list of the spare parts to complete the service. Please adhere to the intervals as stated above.
- Page 24 What to Do and Not to Do • Keep the generator outside. Never use it indoors. (unless properly installed inside building). • Install a battery-operated carbon monoxide alarm. • Keep the generator dry. Do not use in wet conditions. To protect from moisture, operate it on a dry surface and with adequate ventilation.
- Page 25 Warranty and Statement of Guarantee The manufacturer Main Scope of supply Yanmar Engines Sincro generators Heavy duty skid frames with forklift holes and centre lifting frame Generator direct coupled to engine flywheel housing with 6 mounting feet Battery leads and holds down clamps...
- Page 26 Warranty Defects liability period shall commence on date of delivery of equipment being, 12 months or first 1000 hours, whichever occurs first. On a warranty claim, equipment will be required for inspection by the Manufacturer or a qualified Power Generation Service Agent, all costs for removal and freight to be covered by Owner The manufacturer will cover parts and labour applicable to scope of supply.
Need help?
Do you have a question about the TNE Series and is the answer not in the manual?
Questions and answers