AMF DECO 2000 Service Manual
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AMF DECO 2000 Service Manual

Decorative stitching machine
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DECO 2000
MODEL
DECORATIVE STITCHING MACHINE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No.:
PART NUMBER 97. 7000.0.003
This manual is valid from the machine serial No. P 704697
AMF is trademark of AMF Group, Inc.
03/2013

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Summary of Contents for AMF DECO 2000

  • Page 1 DECO 2000 MODEL DECORATIVE STITCHING MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No.: PART NUMBER 97. 7000.0.003 This manual is valid from the machine serial No. P 704697 AMF is trademark of AMF Group, Inc. 03/2013...
  • Page 2 Authorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer’s responsibility.

  • Page 3: Warranty Registration Card

    Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S101, S100, S104, S105, S211, Decostitch, S4000 BH,EBS Mark II, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name:...

  • Page 5: Table Of Contents

    DECO 2000 TABLE OF CONTENTS PAGE A - INTRODUCTION 1. Machine DECO 2000 Basic Functions and Advantages .......... 1-1 2. Basic Information ....................1-2 3. Specification ......................1-3 4. Safety Labels and Device ..................1-4 5. General Machine Parts Description ................1-5 6.
  • Page 6 DECO 2000 TABLE OF CONTENTS PAGE E - STANDARD MACHINE ADJUSTMENT 1. Adjustment ......................1-28 2. Adjustment of Needle Bars ..................1-31 3. Adjustment and Timing of the Gripper Fingers ............1-33 4. Adjusting loop Support, Thread Guide and Separator Guide ........1-35 5.

  • Page 7: A - Introduction

    The Deco 2000 machine sewing speed up to the 500 stitches per minute is ten times more productive than the hand stitching. The all stitch style parameters can be reversed at any sewing speed, which escalate the productivity and minimizes the thread waste.

  • Page 8: Basic Information

    2 . B A S I C I N F O R M A T I O N S The sewing machine Deco 2000 is designed and produced to be very reliable. Important design goals have been to provide a safe machine that is simple and inexpensive to maintain.

  • Page 9: Specification

    Deco 2000 Machine type Pick Stitch Description Electronic decorative m achine Deco 2000 or s ewing ladies and m an jackets Stitch style 150 to 500 turns per m inute/ from 75 to 250 s titches per m inute Machine Performance 500 s .p.m .

  • Page 10: Safety Labels And Device

    DECO 2000 A - INTRODUCTION 4. S A F E T Y L A B E L S A N D D E V I C E — Deco 2000 ATT Warning Display Danger - possible injury Table Covers removed, possible injury...

  • Page 11: General Machine Parts Description

    DECO 2000 A - INTRODUCTION 5. G E N E R A L M A C H I N E PA R T S D E S C R I P T I O N Motor Sew Machine Head Table Top...

  • Page 12: Instructions For The Security Of The Operator And Maintenance

    DECO 2000 A - INTRODUCTION 6. INSTRUCTIONS FOR THE SECURITY OF THE OPERATOR AND MAINTENANCE When the machine is set to the working area, it is recommended to keep the minimal distance said in the draw- ing. D A N G E R ! D o not place the machine close to the steam irons because higher temperature than is said in chapter Specifications can cause slight loss the quality of the waxed silk threads.
  • Page 13 DECO 2000 A - INTRODUCTION In case when the operator will not work on the machine, disconnect the power supply by removing the plug from the socket. Do not adjust the machine in any way, which could endanger its safety.

  • Page 14: Special Accessories

    00103250 00103238 * Two sets in machine The Recommended thread for the Deco 2000 machine is Rice WAXED THREAD. It is available in 2 sizes: Size A for Light weight materials Size C for Medium / Heavy weight materials “Other high quality threads may be used, with some loss of quality and production.”...

  • Page 15: Content Of Shipping Box

    DECO 2000 B - MACHINE ASSEMBLY 1. CONTENT OF THE SHIPPING BOX 1. The delivery usually contains one box, if it is not mentioned otherwise during the ordering. The box contain machine and dismount table. 2. In a box is also carton with accessories and operation instruction with spare parts manual.

  • Page 16: Accessories

    DECO 2000 B - MACHINE ASSEMBLY 3 . A C C E S S O R I E S A package of accessories is supplied with this machine, please refer to page 3-52 for detailed descriptions. 4 . C O N N E C T I O N O F T H E M A C H I N E T O T H E P O W E R S U P P LY Power supply must be 208 to 230 volts 1 phase, 50 or 60 hertz.

  • Page 17: C - Machine Controls

    1.2.The display is activated and lit up. Information about AMF REECE and the program version recorded in the machine temporarily appears on the screen. 1.3.This screen is automatically changed to the fault screen 5. This screen informs the operator of any machine faults.

  • Page 18: Control Panel Description

    DECO 2000 C - MACHINE CONTROLS 2. CONTROL PANEL DESCRIPTION Main menu: SPEED READY EDIT 1 - Set sewing speed (stitches per minute - s.p.m.). 2 - Buttons for setting the sewing speed. 3 - Press the EDIT button to enter to the next menu to set the stitch length and stitch style.

  • Page 19: Top Stitch And Bottom Stitch Length Adjustment

    DECO 2000 C - MACHINE CONTROLS T O P S T I T C H A N D B O T T O M S T I T C H L E N G T H A D J U S T M E N T EDIT 1.
  • Page 20 DECO 2000 C - MACHINE CONTROLS C A U T I O N ! If the stitch length parameter is greater than the allowed range, this note appears on the screen: Press the arrow. The previous display appears on the screen. Set the required parameter within the maximum al lowed value of 63.

  • Page 21: Setting The Stitch Style

    DECO 2000 C - MACHINE CONTROLS 5 . S E T T I N G T H E S T I T C H S T Y L E The standard stitch is created by repeating the Top and Bottom stitch lengths during sewing.
  • Page 22 DECO 2000 C - MACHINE CONTROLS 5. The next numerical screen will appear on the display: Set the required stitch length. The set stitch length is shown on the upper part of the screen . Press Enter to confirm the param- eter.

  • Page 23: Thread Trim - Length Adjustment

    DECO 2000 C - MACHINE CONTROLS THREAD TRIM - LENGTH ADJUSTMENT EDIT If you want to change the trimmed thread lenght, press button. EDIT >> << Press button. Press + or - for increasing or reducing the value. The shows the delay / start time of the cutting equiment after retacting the thread with the looper into the machine.

  • Page 24: Counter

    DECO 2000 C - MACHINE CONTROLS COUNTER 7.1 The acces the screen, press the countres 7.2 On the screen there are three counters: Counter top position of the needle Total running time counter machines - can not delete Total running time counter machines - can delete button 7.3 If the label...

  • Page 25: Condensed Stitch

    DECO 2000 C - MACHINE CONTROLS CONDENSET STITCH - DENSE EDIT 8.1 To select the condensed stitch parameters press button on the main screen. SPEED EDIT 8.2 Press button >> << NOTE: If the machine is lying unused and not powered continuously for more than a week to 10 days, the password may be lost and would need to be entered again to activate the “Condensed Stitch...

  • Page 26: Tie-Off / Back - Tack

    DECO 2000 C - MACHINE CONTROLS TIE - OFF / BACK TACK EDIT 9.1 Tie-off parameter for the selection, press the main menu screen click SPEED EDIT 9.2 Since the Back Tack Tie-off password protected, is hould be on the next screen press <<...
  • Page 27 DECO 2000 C - MACHINE CONTROLS 9.4 Press the button on the screen << >> 9.5 Pressing the button repeatedlyto toggle between the two styles Tie-off Dense and Back Tack. Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-21 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 28: Adjusting The Machine - Pick Stitch

    DECO 2000 C - MACHINE CONTROLS 10. ADJUSTING THE MACHINE - PICK STITCH To the customer order it is possible to adjust the machine by a mechanical mechanism called the Bender to sew a Pick Stitch which simulates a hand stitch.

  • Page 29: Starting The Sewing

    DECO 2000 C - MACHINE CONTROLS 11. S TA R T I N G S E W I N G Ensure that all set parameters concur with requirements. The machine is activated by one pedal (A), but it is possible to order the machine with two pedals (B).

  • Page 30: Error Messages

    DECO 2000 C - MACHINE CONTROLS The information about the sewing speed and selected stitch style appears on the screen during sewing. There is no possibility to change these parameters when the machine is running and run is displayed on the screen 12.

  • Page 32: D - Correct Machine Application

    Use only the needles number: 00103238 made in AMF Reece as is adduced in chapter Specifications page 3. This type of needles was developed in AMF Reece. Double pointed needle which has an eye at the mid point, allows to transmitting the needle from one needle bar to the other and during the sewing maximally imitate the shape of the hand sewing.

  • Page 33: Threading

    DECO 2000 D - CORRECT MACHINE APPLICATION 2 . T H R E A D I N G When threading see the pictures below. Easy threading allows the threading device located on the right side of the needle. Bring the needle to the home position by pressing the right foot pedal or by pressing the Up button on the display.

  • Page 34: E - Standard Machine Adjustment

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 1 , A D J U S T M E N T Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-28 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 35 DECO 2000 E - STANDARD MACHINE ADJUSTMENT * — SEQUENCE IN Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-29 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 36 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-30 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 37: Adjustment Of Needle Bars

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 2. A D J U S T M E N T O F N E E D L E B A R S 1.) Adjust the upper needle bar 1.1. Move the upper needle bar to its DWELL position.
  • Page 38 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-32 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 39: Adjustment And Timing Of The Gripper Fingers

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 3. A D J U S T M E N T A N D T I M I N G O F G R I P P E R F I N G E R S 1) Align to the needle 1.1.
  • Page 40 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-34 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 41: Adjusting Loop Support, Thread Guide And Separator Guide

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 4. A D J U S T I N G L O O P S U P P O R T, T H R E A D G U I D E , A N D S E PA R AT O R G U I D E 1) Adjust the loop support 1.1.
  • Page 42 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-36 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 43: Adjustment And Timing Of The Thread Lifter

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 5. A D J U S T M E N T A N D T I M I N G O F T H E T H R E A D L I F T E R 1) Adjust lifter hook 1.1.
  • Page 44 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-38 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 45: Adjusting And Timing Of Thread Tension Finger

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 7. A D J U S T M E N T A N D T I M I N G O F T H R E A D T E N S I O N F I N G E R 1) Set forward position 1.1.
  • Page 46 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-40 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 47: Adjustment And Timing Of Material Feed

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 8. A D J U S T M E N T A N D T I M I N G O F M AT E R I A L F E E D 1) Position the timing of material feed 1.1.
  • Page 48 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-42 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 49: Timing The Follower Foot

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 9. T I M I N G T H E F O L L O W E R F O O T 1) Adjust the follower foot separation 1.1. This adjustment requires a long arm key or an extension to a standard key. Bend the key as required for access to the gear screw.
  • Page 50 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-44 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 51: Adjusting And Timing Left Looper And Right Looper

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 10. A D J U S T M E N T A N D T I M I N G , L E F T L O O P E R A N D R I G H T L O O P E R 1) Left looper dwell position 1.1.
  • Page 52 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-46 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 53: Adjustment And Liming Of Lower Looper

    2.2. Loosen the arm crank screw. Hold the drive gibs in place and rotate the bottom looper to position its tip at (12,7 mm Deco 2000 Pick Stitch ) (1 mm Deo 2000 Standard) from the slot in the gripper fingers. Tighten the screw.
  • Page 54 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-48 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 55: Adjustment And Timing Of Bender Plate

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 1 2. A D J U S T M E N T A N D T I M I N G O F B E N D E R P L AT E 1) Raised position of bender plate 1.1.
  • Page 56 DECO 2000 E - STANDARD MACHINE ADJUSTMENT Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-50 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...
  • Page 57 DECO 2000 E - STANDARD MACHINE ADJUSTMENT 5) Adjust the angle plate latch 5.1. Rotate the handwheel to bring the roller onto the high section of the angle plate cam on the main cam shaft. 5.2. Loosen the mounting of the angle plate latch two screws on the tie bracket.
  • Page 58 DECO 2000 E - STANDARD MACHINE ADJUSTMENT 1 3. S T E P M O T O R S E T U P Set up the gap 0,25 mm between the sensor face and flag on the cam. Revised 03/2013 E-mail: service@amfreece.cz;...

  • Page 59: Setting Up Procedure For Feed Dog Sensor And Flag

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 1 4. S E T T I N G - U P P R O C E D U R E F O R F E E D D O G S E N S O R A N D F L A G Ensure 0,8 mm gap between feed dog sensor and assembly.

  • Page 60: Belt Tension Adjustment

    DECO 2000 E - STANDARD MACHINE ADJUSTMENT 1 5. B E LT T E N S I O N A D J U S T M E N T S The V belt can be released after some time of using the machine, which may worsen the productivity.

  • Page 61: F- Machine Maintenance

    DECO 2000 F - MACHINE MAINTENANCE 1 . P R I N C I P L E S O F M A C H I N E M A I N T E N A N C E WA R N I N G : - To make any maintenance turn off the main switch.

  • Page 62: Machine Lubrication

    DECO 2000 F - MACHINE MAINTENANCE 2. M A C H I N E C L E A N I N G A N D M A I N T E N A N C E 1. Switch off the electrical power supply.
  • Page 63 DECO 2000 F - MACHINE MAINTENANCE Revised 03/2013 E-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com 1-57 Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606...

  • Page 64: Periodic Maintenance

    DECO 2000 F - MACHINE MAINTENANCE 4. P E R I O D I C M A I N T E N A N C E (10 hours of operation) -cleaning of the sewing mechanism area -cleaning the inner frame of the machine...
  • Page 65 DECO 2000 TROUBLESHOOTING TABLE OF CONTENTS Page Introduction ......................2-2 Adjustments quick reference list ................2-2 FAULTS WITHOUT ERROR MESSAGES Thread breakage....................2-3 The machine does not sew ..................2-3 Skip stitches ......................2-3 The electronic system error messages ..............2-4 Fuse description ....................

  • Page 66: Introduction

    AMF Reece parts, especially needles, loopers, and throat plates. The Deco 2000 electronically displays error massages, when worn or damaged parts are detected. If machine problems occur and the error is not displayed, ensure correct needle installation and thread- ing.

  • Page 67: Faults Without Error Messages

    DECO 2000 TROUBLESHOOTING 3. F A U LT S W I T H O U T E R R O R M E S S A G E S SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread draw - off is too tight.

  • Page 68: The Electronic System Error Messages

    DECO 2000 TROUBLESHOOTING 4. T H E E L E C T R O N I C S Y S T E M E R R O R M E S S A G E S ➊ If the Error message...
  • Page 69 DECO 2000 TROUBLESHOOTING 5 . E L E CTRONIC SYSTEM FAULTS - fuse description FAULT INSURED PART FUSE TYPE Work light F 1 - T2A, 12.0008.4.665 The light does not operate The source GS 1 primary part. The LED on GS 1 is not light.

  • Page 70: After The Machine Is Switched On The Display Is Not Light

    DECO 2000 TROUBLESHOOTING 6. T H E E L E C T R O N I C FA U LT S PROBABLE SOLUTION POSSIBLE CAUSE SYMPTOM After the machine is switched Check main power supply or voltage in No power supply.

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