Imi cornelius installation & service manual millennium (59 pages)
Summary of Contents for Cornelius 3030 AK 6
Page 1
ICE/SOFT DRINK POST-MIX DISPENSER Model 3030 AK 6, 8 or 10 3030 AK 6, 8 or 10 PB Part No. 91715 August 1995 Revision R3 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment ...
SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of ice.
INSTALLATION INSTRUCTIONS 1. The ice dispenser must be sealed to the counter. The template drawings (See Figure 2) indicate openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline di- mensions and cut out locations using the template drawing. Cut openings in the counter. Apply a continuous bead of NSF International (NSF) approved silastic sealant (DOW 732 or equal) approxi- mately 1/4I inside of the unit outline dimensions and around all openings.
ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in it’s highest position. This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce the flow of ice.
REGULATORS ROOT BEER PSIG 15 – 50 PSIG FAUCETS TANK 2 TANKS NOTE: REFER TO AP- PROPRIATE PLUMBING SCHEMATIC FOR HOOKUP’S COLD PLATE REGULATOR SUPPLY ITEMS OUTSIDE OF THE BROKEN LINES ARE NOT INCLUDED WITH FILTER CARBONATOR THE UNIT. FIGURE 3. BEVERAGE SYSTEM SCHEMATIC...
PLUMBING SCHEMATIC FAUCETS MANIFOLDS BEHIND VALVES COLD PLATE SYRUP SYRUP 4,5,6 INLETS INLETS WATER INLETS MAY BE CARBONATED OR NONCARBONATED NOTE: 1) TO SERVICE COLD PLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCON NECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE TO RECONNECT. 2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.
PLUMBING SCHEMATIC FAUCETS MANIFOLDS BEHIND VALVES COLD PLATE SYRUP INLETS SYRUP INLETS 6,7,8 WATER INLETS MAY BE CARBONATED OR NONCARBONATED NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE TO RECONNECT.
PLUMBING SCHEMATIC FAUCETS COLD PLATE SYRUP INLETS SYRUP INLETS 1,5,6,7, 8,9,10 WATER INLETS MAY BE CARBONATED OR PLAIN WATER NOTE: 1) TO SERVICE COLD PLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE T0 RECONNECT. 2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
CLEANING INSTRUCTIONS WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material.
9. Reassemble. BEVERAGE SYSTEM 1. Remove faucet spouts, wash in mild detergent, rinse and replace. 2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO regulator to the carbonator. 3. Disconnect the syrup tanks from the system. 4.
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.
STARTING RELAY AGITATION TIMER GATE SOLENOID CAPACITOR AGITATOR 1–1/4 AMP TIME MOTOR DELAY FUSE BLUE AGITATOR MOTOR RELAY BLUE DISPENSE SWITCH TERMINAL BOARD MOTOR HEATER BEVERAGE SYSTEM BALLAST LIGHT 24 V. 24 V. STARTER TRANSFORMERS SWITCH BEVERAGE OPTION LIGHTED DIS- FAUCET (TYPICAL) PLAY...
FIGURE 8. MODEL 3030 SOLENOID ASSEMBLY – EXPLODED VIEW AND PARTS LIST Index Part No. Qty. Name 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8–32 x 3/8 Phil Tr HD Screws 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin...
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
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