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Manuals
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Kawasaki Manuals
Motorcycle
KX250F -
Service manual
Radiator Shroud; Radiator Shroud Removal; Radiator Shroud Installation - Kawasaki KX250F Service Manual
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Also See for KX250F
Service manual
-
500 pages
Owner's manual
-
201 pages
Instruction manual
-
79 pages
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Go
Page 1
Page 2
Page 3 - GENERAL INFORMATION
Page 4
Page 5
Page 6
Page 7 - How to use this manual
Page 8
Page 9
Page 10 - General information
Page 11 - Replacement parts
Page 12
Page 13
Page 14
Page 15 - Model Identification
Page 16 - General Specifications
Page 17
Page 18
Page 19 - Unit Conversion Table
Page 20
Page 21 - Table Of Contents
Page 22
Page 23 - Periodic Maintenance Chart
Page 24
Page 25 - Torque and Locking Agent
Page 26 - Periodic maintenance
Page 27
Page 28
Page 29 - Specifications
Page 30
Page 31
Page 32 - Special Tools
Page 33
Page 34 - Periodic Maintenance Procedures
Page 35 - Throttle Body Cleaning
Page 36
Page 37
Page 38 - Idle Speed Inspection
Page 39 - Idle Speed Adjustment
Page 40
Page 41 - Fuel Tank Cleaning
Page 42 - Coolant Level Inspection
Page 43 - Coolant Deterioration Inspection
Page 44 - Valve Clearance Adjustment
Page 45
Page 46 - Cylinder Head Warp Inspection
Page 47 - Piston/Cylinder Clearance Inspection
Page 48 - Silencer Wool Replacement
Page 49 - Clutch
Page 50 - Engine Lubrication System
Page 51 - Oil Filter Change
Page 52 - Breather Hose Inspection
Page 53 - Crankshaft/Transmission
Page 54 - Tires Inspection
Page 55 - Wheel Bearing Inspection
Page 56 - Drive Chain Slack Inspection
Page 57 - Drive Chain Slack Adjustment
Page 58 - Drive Chain Lubrication
Page 59 - Brakes
Page 60 - Brake Fluid Level Inspection
Page 61 - Brake Fluid Change
Page 62
Page 63 - Brake Pad Wear Inspection
Page 64
Page 65 - Caliper Rubber Parts Replacement
Page 66
Page 67
Page 68 - Brake Hoses and Connections Inspection
Page 69
Page 70 - Suspension
Page 71
Page 72
Page 73
Page 74
Page 75
Page 76
Page 77
Page 78
Page 79
Page 80
Page 81
Page 82
Page 83
Page 84
Page 85
Page 86
Page 87
Page 88
Page 89
Page 90 - Rear Shock Absorber Oil Change
Page 91
Page 92
Page 93
Page 94
Page 95
Page 96
Page 97
Page 98 - Swingarm and Uni-Trak Linkage Inspection
Page 99 - Steering
Page 100 - Steering Stem Bearing Lubrication
Page 101 - Frame
Page 102 - General Lubrication and Cable Inspection
Page 103 - Cable Inspection
Page 104
Page 105
Page 106
Page 107
Page 108 - Exploded View
Page 109 - Exploded view
Page 110
Page 111 - Exploded view
Page 112 - DFI System
Page 113
Page 114
Page 115
Page 116
Page 117 - DFI Parts Location
Page 118
Page 119 - Specifications
Page 120
Page 121 - Special Tools and Sealant
Page 122 - DFI Servicing Precautions
Page 123 - Troubleshooting the DFI System
Page 124
Page 125
Page 126 - Inquiries to Rider
Page 127
Page 128 - DFI System Troubleshooting Guide
Page 129
Page 130 - Poor running or no power at high speed
Page 131
Page 132 - Self-Diagnosis
Page 133
Page 134
Page 135 - How to Read Service Codes
Page 136 - Service Code Table
Page 137 - Backups
Page 138
Page 139 - Throttle Sensor (Service Code 11)
Page 140
Page 141 - Throttle Sensor Input Voltage Inspection
Page 142 - Throttle Sensor Output Voltage Inspectio...
Page 143 - Throttle Sensor Resistance Inspection
Page 144
Page 145 - Intake Air Pressure Sensor (Service Code...
Page 146 - Intake Air Pressure Sensor Input Voltage...
Page 147 - Intake Air Pressure Sensor Output Voltag...
Page 148
Page 149
Page 150
Page 151 - Intake Air Temperature Sensor (Service C...
Page 152 - Intake Air Temperature Sensor Resistance...
Page 153
Page 154 - Water Temperature Sensor (Service Code 1...
Page 155 - Water Temperature Sensor Inspection
Page 156
Page 157 - Crankshaft Sensor (Service Code 21)
Page 158 - Gear Position Switch (Service Code 25)
Page 159 - Gear Position Switch Inspection
Page 160 - Vehicle-down Sensor (Service Code 31)
Page 161 - Vehicle-down Sensor Output Voltage Inspe...
Page 162
Page 163 - Downstream Injector (Service Code 41)
Page 164 - Downstream Injector Audible Inspection
Page 165 - Downstream Injector Power Supply Voltage...
Page 166 - Downstream Injector Output Voltage Inspe...
Page 167 - Downstream Fuel Line Inspection
Page 168
Page 169 - Upstream Injector (Service Code 42)
Page 170 - Upstream Injector Resistance Inspection
Page 171 - Upstream Injector Power Supply Voltage I...
Page 172 - Upstream Injector Output Voltage Inspect...
Page 173 - Upstream Injector Fuel Line Inspection
Page 174
Page 175 - Fuel Pump (Service Code 46)
Page 176 - Fuel Pump Operation Inspection
Page 177 - Pressure Regulator Removal
Page 178
Page 179 - Ignition Coil (Service Code 51)
Page 180 - Orange FI Warning Indicator Light (LED) ...
Page 181
Page 182 - ECU
Page 183 - ECU Power Supply Inspection
Page 184
Page 185 - Fuel Line
Page 186 - Fuel Flow Rate Inspection
Page 187
Page 188 - Throttle Grip and Cable
Page 189 - Throttle Cable Lubrication
Page 190 - Throttle Body Assy
Page 191 - Throttle Body Assy Disassembly
Page 192 - Air Cleaner
Page 193 - Fuel Tank
Page 194
Page 195 - Fuel Tank Installation
Page 196 - Fuel Tank Cleaning
Page 197
Page 198 - Exploded View
Page 199
Page 200 - Specifications
Page 201 - Special Tool
Page 202 - Coolant
Page 203 - Coolant Filling
Page 204 - Cooling System Pressure Testing
Page 205 - Water Pump
Page 206 - Impeller Removal
Page 207 - Water Pump Gear Installation
Page 208 - Radiator
Page 209 - Radiator Installation
Page 210 - Radiator Cap Inspection
Page 211
Page 212 - Exploded View
Page 213
Page 214
Page 215
Page 216 - Specifications
Page 217
Page 218
Page 219 - Special Tools and Sealant
Page 220
Page 221
Page 222 - Cylinder Head Cover
Page 223
Page 224 - Camshaft Chain Tensioner
Page 225 - Camshafts
Page 226 - Camshaft Installation
Page 227
Page 228
Page 229 - Camshaft Chain Removal
Page 230 - Camshaft Runout Inspection
Page 231 - Cylinder Head
Page 232 - Cylinder Head Removal
Page 233 - Cylinder Head Installation
Page 234 - Cylinder Head Warp Inspection
Page 235 - Valves
Page 236 - Valve Installation
Page 237 - Valve Guide Removal
Page 238 - Valve/Valve Guide Clearance
Page 239 - Valve Seat Inspection
Page 240
Page 241
Page 242
Page 243
Page 244 - Cylinder and Piston
Page 245
Page 246 - Cylinder Wear Inspection
Page 247 - Piston Ring Groove Width Inspection
Page 248 - Piston, Piston Pin, Connecting Rod Wear ...
Page 249 - Throttle Body Assy Holder
Page 250 - Muffler
Page 251
Page 252 - Exploded View
Page 253
Page 254 - Specifications
Page 255 - Special Tools
Page 256 - Clutch Lever and Cable
Page 257 - Clutch Cable Installation
Page 258 - Clutch Cover and Right Engine Cover
Page 259 - Right Engine Cover Installation
Page 260 - Right Engine Cover Assembly
Page 261 - Clutch Removal
Page 262
Page 263
Page 264 - Release Shaft Removal
Page 265 - Friction Plate/Clutch Housing Clearance ...
Page 266
Page 267
Page 268 - Exploded View
Page 269
Page 270 - Lubrication System Chart
Page 271
Page 272 - Specifications
Page 273 - Special Tools
Page 274 - Engine Oil and Oil Filter
Page 275 - Oil Filter Replacement
Page 276
Page 277 - Oil Pump
Page 278 - Oil Pump Installation
Page 279 - Oil Pump Inspection
Page 280 - Oil Pressure
Page 281
Page 282 - Exploded View
Page 283
Page 284 - Special Tools
Page 285 - Engine Removal/Installation
Page 286
Page 287 - Engine Installation
Page 288
Page 289
Page 290 - Exploded View
Page 291
Page 292
Page 293
Page 294
Page 295
Page 296 - Specifications
Page 297 - Special Tools and Sealant
Page 298 - Crankcase
Page 299 - Crankcase Assembly
Page 300
Page 301
Page 302
Page 303
Page 304
Page 305 - Crankshaft
Page 306 - Crankshaft Inspection
Page 307
Page 308 - Connecting Rod Bend Inspection
Page 309 - Transmission
Page 310 - Transmission Shaft Assembly
Page 311
Page 312 - Shift Fork Bending Inspection
Page 313 - Shift Fork/Gear Groove Wear Inspection
Page 314 - Primary Gear
Page 315 - External Shift Mechanism
Page 316 - External Shift Mechanism Installation
Page 317 - External Shift Mechanism Inspection
Page 318
Page 319 - Kickstarter
Page 320 - Kick Shaft Removal
Page 321
Page 322 - Bearings/Oil Seals
Page 323 - Oil Seal Inspection
Page 324
Page 325
Page 326 - Exploded View
Page 327
Page 328 - Specifications
Page 329 - Special Tools
Page 330 - Wheels (Rims)
Page 331 - Rear Wheel Removal
Page 332 - Rear Wheel Installation
Page 333 - Wheels Inspection
Page 334 - Rim Installation Position
Page 335 - Tires
Page 336 - Tire Installation
Page 337
Page 338 - Hub Bearing
Page 339 - Hub Bearing Installation
Page 340 - Hub Bearing Inspection
Page 341
Page 342 - Exploded View
Page 343
Page 344 - Specifications
Page 345 - Special Tool
Page 346 - Drive Chain
Page 347 - Drive Chain Installation
Page 348 - Sprockets
Page 349 - Rear Sprocket Removal
Page 350
Page 351
Page 352 - Exploded View
Page 353
Page 354
Page 355
Page 356 - Specifications
Page 357 - Special Tools
Page 358 - Brake Lever, Brake Pedal
Page 359
Page 360 - Brake Fluid
Page 361 - Brake Line Bleeding
Page 362
Page 363 - Caliper
Page 364 - Caliper Installation
Page 365 - Fluid Seal Damage Inspection
Page 366 - Caliper Piston and Cylinder Damage Inspe...
Page 367 - Brake Pad
Page 368 - Brake Pad Inspection
Page 369 - Master Cylinder
Page 370 - Rear Master Cylinder Removal
Page 371 - Front Master Cylinder Disassembly
Page 372 - Master Cylinder Inspection (Visual Inspe...
Page 373 - Brake Disc
Page 374 - Brake Hose
Page 375
Page 376 - Exploded View
Page 377
Page 378
Page 379
Page 380 - Specifications
Page 381
Page 382 - Special Tools
Page 383 - Front Fork
Page 384 - Rebound Damping Adjustment (Left Fork on...
Page 385 - Oil Change
Page 386 - Front Fork Installation
Page 387 - Front Fork Assembly
Page 388
Page 389 - Adjuster Assembly Inspection
Page 390 - Dust Seal Inspection
Page 391 - Rear Shock Absorber
Page 392
Page 393 - Spring Preload Adjustment
Page 394 - Rear Shock Absorber Spring Tension Inspe...
Page 395 - Rear Shock Absorber Disassembly (Oil Cha...
Page 396 - Rear Shock Absorber Scrapping
Page 397 - Swingarm
Page 398 - Swingarm Installation
Page 399 - Drive Chain Guide, Guide Roller, Chain S...
Page 400 - Tie-Rod, Rocker Arm
Page 401 - Rocker Arm Installation
Page 402 - Tie-Rod and Rocker Arm Bearing Installat...
Page 403 - Needle Bearing Inspection
Page 404 - Uni-Trak Maintenance
Page 405
Page 406 - Exploded View
Page 407
Page 408 - Special Tools
Page 409 - Steering Inspection
Page 410 - Steering Stem, Stem Bearing Installation
Page 411
Page 412 - Stem Bearing Lubrication
Page 413 - Handlebars
Page 414 - Handlebar Installation
Page 415
Page 416
Page 417
Page 418 - Exploded View
Page 419
Page 420 - Frame Inspection
Page 421 - Engine Guards Removal
Page 422 - Seat
Page 423 - Side Covers
Page 424 - Radiator Shroud
Page 425 - Number Plate
Page 426 - Fender
Page 427 - Footpegs
Page 428
Page 429
Page 430 - Exploded View
Page 431
Page 432 - Specifications
Page 433 - Special Tools and Sealant
Page 434
Page 435 - Wiring Diagram (KX250ZD)
Page 436
Page 437
Page 438 - Wiring Diagram (KX250ZE)
Page 439
Page 440 - Precautions
Page 441 - Electrical Wiring
Page 442 - Flywheel Magneto
Page 443 - Flywheel Installation
Page 444 - Stator Coil Removal
Page 445 - Flywheel Magneto nspection
Page 446
Page 447 - Charging System
Page 448 - Regulator/Rectifier Inspection
Page 449
Page 450 - Capacitor Removal
Page 451 - Ignition Timing
Page 452 - Ignition System
Page 453 - Ignition Coil Inspection
Page 454 - Spark Plug Cleaning and Inspection
Page 455 - IC Igniter Inspection
Page 456
Page 457 - Crankshaft Sensor Peak Voltage Check
Page 458 - Engine Stop Switch System Check
Page 459
Page 460 - Switches
Page 461
Page 462
Page 463
Page 464
Page 465
Page 466
Page 467
Page 468
Page 469
Page 470
Page 471
Page 472
Page 473
Page 474
Page 475 - Troubleshooting guide
Page 476 - Engine overheating
Page 477 - Abnormal engine noise
Page 478
Page 479
/
479
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
15-8 FRAME
Radiator Shroud
Radiator Shroud Removal
•
Remove:
Bolts [A]
Radiator Shroud [B]
○
Clear the radiator shroud tabs [C] from the air cleaner
housing.
Radiator Shroud Installation
•
Install the radiator shrouds.
○
Insert the tabs [A] of the radiator shroud into the slots [B]
of the air cleaner housing.
•
Temporarily install the bolts as shown sequence [1 ∼ 4].
L = 13 mm (0.51 in.) [1 ∼ 3]
L = 20 mm (0.79 in.) [4]
•
Tighten all bolts securely.
Table of
Contents
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Show quick links
Quick Links:
Ignition Coil Inspection
Crankshaft removal/installation
Crankshaft disassembly/assembly
Water Temperature Sensor (Service Code 14)
Troubleshooting the DFI System
Drive Chain Slack Adjustment
Drive Chain Slack Inspection
Drive Chain Wear Inspection
Unit Conversion Table
Before servicing
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Chapters
Table Of Contents
9
Periodic Maintenance
21
Fuel System (dfi)
105
Cooling System
197
Engine Top End
211
Clutch
251
Engine Lubrication System
267
7-14 Engine Lubrication System
281
Crankshaft/transmission
289
Wheels/tires
325
Final Drive
341
Brakes
351
Suspension
375
Steering
405
Frame
417
Electrical System
429
Table of Contents
Troubleshooting
Troubleshooting the DFI System
123
DFI System Troubleshooting Guide
128
troubleshooting guide
475
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Latest comments:
Mark Hoult
Nov 05, 2018 06:31:
These manuals are a life saver .Brilliant that they can be accessed and downloaded ....
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