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Manuals
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Yerf-Dog Manuals
Utility Vehicle
Spiderbox 2004
Service manual
Yerf-Dog Spiderbox 2004 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Specifications
Tightening Torque Chart
Model Identification
Engine Number
Starting the Engine
Break-In Procedure
Periodical Check and Services
Maintenance and Tune-Up Procedure
Checking the Engine Oil
Changing the Engine Oil
Final Gear Oil
Spark Plug
Battery Installation
Preparing the Battery
How to Initially Charge the Battery
Battery Charging
Battery Replacement
Air Filter
Nuts and Bolts
Valve Clearance Inspection
Valve Mechanism Inspection and Servicing
Cylinder Head Removal
Cylinder Head Installation
Camshaft Removal
Camshaft Inspection
Camshaft Installation
Cam Chain Tensioner
Cam Chain Parts Breakdown
Rocker Arm and Rockershaft Removal
Rocker Arm and Rockershaft Inspection
Rocker Arm and Rockershaft Installation
Valve and Valve Spring Removal
Valve and Valve Spring Inspection
Valve and Valve Spring Installation
Valve Guide
Cleaning the Valve Guide
Measuring the Valve Guide Inner Diameter
Valve Guide Replacement
Valve Seat Width Measurement
Valve Seat Finishing
Valve and Valve Seat Seal Inspection
Engine Components Inspection and Servicing
Valve and Valve Seat Lapping
Cylinder Removal
Cylinder Bore Inspection
Piston Pin Inspection and Servicing
Measuring the External Diameter of Piston Pin
Measuring the Inner Diameter of Piston Pin Hole
Inspection and Servicing Piston Rings
Connecting Rod and Inspection
Piston Ring Installation Gap
Piston Installation
Crank Connection Rod Set
Crankcase and Crankshaft Removal
Crankshaft Inspection
Connecting Rod Side Clearance
Connecting Rod Radial Clearance
Measuring the Runout of the Crankshaft
Crankshaft and Crankcase Installation
Lubrication System Inspection and Servicing
Oil System Inspection and Replacement
Oil Pump Removal
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Transmission Components Inspection and Servicing
Starting Mechanims Inspection and Servicing
Kick Return Starting Mechanism
Exhaust Mounting Shaft Removal and Inspection
Rear Transmission Mechanism Inspection and Servicing
Transmission Case Oil Replacement
Exhaust Mounting Shaft Installation
Transmission Case Removal
Transmission Case Gear Inspection
Transmission Case Cover Bearing Replacement
Left Crankcase Body Bearing Replacement
Belt Driven CVT Mechanism Inspection and Servicing
Drive Belt Pulley Removal
Drive Belt Pulley Inspection
Drive Belt Pulley Installation
Clutch Removal
Clutch Inspection
Clutch Disassembly
Clutch Installation
Driven Belt Pulley Removal
Driven Belt Pulley Inspection
Transmission Belt Inspection
Driven Plate Bearing Replacement
Driven Belt Pulley Installation
Carburetor Removal
Carburetor Disassembly and Inspection
Carburetor Cleaning
Carburetor Assembly
Carburetor Starter System - Choke or Enrichment
Enrichment Inspection
Enrichment Testing
Carburetor Troubleshooting
Chain and Axle
Chain Adjustment
Lubrication of Chain
Rear Axle Removal
Rear Sprocket Removal
Axle Bearing Removal and Inspection
Swingarm
Charging System
Battery Drain Testing
Charging Status Inspection
Battery Removal
Battery Voltage Inspection
Primary Coil Inspection
Generator Removal and Inspection
Generator Installation
Ignition System Inspection and Servicing
Ignition Time Inspection
Ignition System Inspection
Ignition Charging Coil
Trigger Winding
CDI Component
Ignition Coil Removal
Ignition Coil Installation
Primary Ignition Coil Inspection
Secondary Ignition Coil Inspection
Regulator Rectifier
Main Wiring - Sub Electric Circuit Condition Inspection
Regulator Rectifier Inspection
Resistor Resistance Value Measurement
Electrical Starting Mechanism
Starter Motor
Controling Mechanism
Starter Relay Inspection
Starter Motor Removal
Armature Inspection
Carbon Brush Inspection
Starter Clutch
Starter Motor Installation
Reduction Gear Inspection
Engaging Mechanism
Starting Clutch Removal
Starting Clutch Inspection
Brakes
Starting Clutch Installation
Brake Performance
Brake Shoe and Caliper Inspection
Brake Bleeding Fluid Change
Rear Brake Disk Removal
Wiring Diagram
Replacement Parts Identification
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General Specifications
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Wiring Diagram
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Replacement Parts Identification
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Spiderbox 2003
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