Troubleshooting - KYMCO VENOX 250 Service Manual

9
. CLUTCH/GEAR SHIFT MECHANISM

TROUBLESHOOTING

Clutch slips during acceleration
• No free play
• Worn friction disk
• Weak spring
Clutch won't operate
• Excessive free play
• Bent clutch plate
Improper shifting
• Excessive clutch lever free play
• Bent gear shift spindle
• Worn or deformed gear shift plate
• Damaged transmission drum grooves
• Faulty gear shift cam stopper
9-3
Clutch won't operate and motorcycle
moves slowly
• Excessive free play
• Bent clutch plate
Too much pressure on clutch lever
• Kinked, twisted or damaged clutch cable
• Damaged clutch lifter
Clutch does not operate smoothly
• Improper clutch outer groove machining
Gear tripping
• Faulty gear shift cam stopper
• Bent gear shift spindle
• Worn gear teeth
VENOX 250