Jacobsen Tri King Service Manual
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Jacobsen Tri King Service Manual

Jacobsen Tri King Service Manual

Triplex mower with rops
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Parts & Maintenance
Manual
Tri King
Triplex Mower with ROPS
®
67069 – Kubota D722-E3B Engine
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
WARNING
4189623-Rev C
When Performance Matters.
™

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  • Page 1 4189623-Rev C Parts & Maintenance Manual Tri King Triplex Mower with ROPS ® 67069 – Kubota D722-E3B Engine WARNING If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust, or service the machine.

  • Page 2: Service Parts

    Jacobsen Dealer. Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. 3. Order by the quantity desired, the part number, and To order any of the following material: the description of the part.

  • Page 3: Table Of Contents

    Table of Contents 1 Safety 6 Maintenance & Lubrication Charts Operating Safety ........... 4 General ............29 Important Safety Notes ......... 5 Lubrication Chart .........29 2 Specifications Maintenance Charts ........30 Product Identification ........6 7 Parts Catalog Engine ............6 Table Of Contents........

  • Page 4: Safety

    (vertically), not across the face (horizontally). the job. Only use accessories and attachments approved by Jacobsen. 21. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp Stay alert for holes in the terrain and other hidden turns.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Specifications

    SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 67069......Tri-King Mower, 3-WD, 17.7 hp diesel engine with ROPS. Without ® 11524 WILMAR BLVD, CHARLOTTE, NC 28273 front lift arms or mowers. A Textron Company 1 800 848 1636 (US) PRODUCT OF U.S.A. 13.2 XXXX Serial Number ....

  • Page 7: Weights And Dimensions

    Width - Wheel ..........64.5 (1638) ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Accesories Rollers Air Blow Gun ............

  • Page 8: Declaration Of Conformity

    Valmistajan toiminimi ja täydellinen osoite ▪ Nom commercial et adresse complète du fabricant ▪ Firmenname und vollständige Adresse des Herstellers ▪ Jacobsen, A Textron Company Επωνυμία και ταχυδρομική διεύθυνση κατασκευαστή ▪ A gyártó üzleti neve és teljes címe ▪ Ragione sociale e indirizzo completo del fabbricante ▪...
  • Page 9 Plaats en datum van de verklaring ▪ Deklaratsiooni väljastamise koht ja kuupäev ▪ Vakuutuksen paikka ja päivämäärä ▪ Lieu et date de la déclaration ▪ Jacobsen, A Textron Company Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪...

  • Page 10: Adjustments

    ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING Replace, do not adjust, worn or damaged components. To prevent injury, lower implements to the ground, Do not wear jewelry or loose fitting clothing when disengage all drives, engage parking brake, stop engine, making adjustments or repairs.

  • Page 11: Neutral And 3Wd Switches

    ADJUSTMENTS NEUTRAL AND 3WD SWITCHES _____________________________________________ 1. Check traction pedal adjustment. 2. Use a volt/ohm meter to determine when switch opens or closes. a. Adjust switch (G) so “finger” of actuating arm (F) is centered over sensing portion of switch. Switch contacts should be closed with traction pedal in neutral and open with minimal pedal travel in forward or reverse direction.

  • Page 12: Traction Pedal Neutral

    ADJUSTMENTS TRACTION PEDAL NEUTRAL________________________________________________ 1. If the mower “creeps” in either direction when the a. Lock rear nuts and adjust front nuts (N) to engine is running, but the traction pedal is not maintain 3/8 in. (9 mm) of extension in spring depressed, adjust spring tension so that the pedal (O).

  • Page 13: Parking Brake

    4. To maintain a consistent height of cut, the down Figure 3J pressure should be adjusted evenly on all three mowers. 5. Jacobsen, recommends the mower weight for Floating Mode at 60 lb. (27 kg), and for Fixed Mode at 90 lb. (41 kg). Figure 3K...

  • Page 14: Reel To Bedknife

    ADJUSTMENTS 3.13 REEL TO BEDKNIFE _______________________________________________________ (Pre-adjustment Check) maintained across the entire length of the reel and bedknife. Check the reel bearings for end play or radial play. If The reel must be parallel to the bedknife. An there is any abnormal movement of the reel, up and improperly adjusted reel will lose its sharp edges down or side to side, adjust or replace components as prematurely and may result in serious damage to the...

  • Page 15: Cutting Modes

    2. For easier access to the height adjusters on the Tether motor end of the front reels, Jacobsen recommends raising the front end of the mower just a few inches off the ground then, being careful not to damage the hydraulic hoses, tilt the front mowers 90 degrees, and tether the mowers together.

  • Page 16: Removing The Cutting Unit

    ADJUSTMENTS 3.17 REMOVING THE CUTTING UNIT _____________________________________________ 1. To prevent contamination of the hydraulic system, as 4. Remove hardware securing motor to drive housing well as loss of oil, do not disconnect the hoses from and carefully pull the motor away. the motor.

  • Page 17: Cutting Height - Floating Mode

    ADJUSTMENTS 3.19 CUTTING HEIGHT - FLOATING MODE _________________________________________ Follow the procedures outlined in Section 3.16. 1. Assemble the front roller adjuster (B) to holes num- ber 2 and 4 only of the mower frame. Do not use hole numbers 1 and 3. Refer to the chart below for correct hole of front roller adjuster to use.

  • Page 18: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 19: Maintenance

    The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. During the break-in period, Jacobsen recommends the following: During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

  • Page 20: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap, and add oil as required. Perform initial oil change after first 50 hours of operation and Safe Operating Range every 100 hours thereafter.

  • Page 21: Fuel

    MAINTENANCE FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an • Fill the fuel tank to within 1 in. (25 mm) of the bottom of approved container, the spout must fit inside the fuel filler the filler neck. neck.

  • Page 22: Jump Starting

    MAINTENANCE JUMP STARTING __________________________________________________________ Before attempting to “jump start” the mower, check the When connecting jumper cables: condition of the discharged battery. Section 4.7 Stop the engine on the vehicle with a good battery. Connect RED jumper cable to the positive (+) terminal WARNING on the good battery and to the positive (+) terminal on the “discharged”...

  • Page 23: Hydraulic Oil

    The hydraulic reservoir on this machine is filled with dipstick. Jacobsen Greens Care 68 Biodegradable fluid. Remove drain plug from bottom of tank and loosen or remove breather cap on top of tank. Check and clean Drain and replace the hydraulic oil after a major component the breather cap, replace as necessary.

  • Page 24: Muffler And Exhaust

    MAINTENANCE 4.14 MUFFLER AND EXHAUST __________________________________________________ To protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a WARNING defective muffler. Exhaust fumes contain carbon monoxide that is toxic and If you notice a change in the color or sound of the exhaust, can be fatal when inhaled.

  • Page 25: Care And Cleaning

    If you have to add coolant more than once a month, or add To prevent serious bodily injury from hot coolant or more than one quart at a time, have a authorized Jacobsen steam blow-out, never attempt to remove the radiator Dealer check the cooling system.

  • Page 26: Backlapping

    MAINTENANCE 4.19 BACKLAPPING ___________________________________________________________ Turn nut (A) on the reel to be backlapped so the reel turns in reverse. Adjust the reel speed to 100-150 WARNING RPM. To prevent injury, keep hands, feet, and clothing away Apply lapping compound with a long handle brush from rotating reels.

  • Page 27: Storage

    MAINTENANCE 4.20 STORAGE ________________________________________________________________ General Cutting Units Wash the mower thoroughly and lubricate. Repair and Wash the cutting units thoroughly, then repair and paint paint damaged or exposed metal. any damaged or exposed metal. Inspect the mower, tighten all hardware, replace worn Lubricate all fittings and friction points.

  • Page 28: Troubleshooting

    TROUBLESHOOTING GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start. Parking brake disengaged, trac-...

  • Page 29: General

    MAINTENANCE & LUBRICATION CHARTS GENERAL ________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, 3.
  • Page 30 4.3. - Engine Oil - See Section III - Use Jacobsen GreensCare 68 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order Part No. 5003103 containing 5 gal. (19 l), pail or Part No. 5003102, 55 gal. (208 l) Drum. IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix.

  • Page 31: Table Of Contents

    PARTS CATALOG TABLE OF CONTENTS______________________________________________________ 1.1 .................Decals..................... 32 2.1 .................Hood ....................... 34 3.1 .................Seat Pan and Foot Rest ................ 36 4.1 .................Panel Mounting..................38 5.1 .................Instrument Panel ................... 40 6.1 .................Traction Pedal Linkage ................. 42 7.1 .................Lift Pedal and Spring Bracket .............. 44 8.1 .................Parking Brake ..................

  • Page 32: Decals

    TRI-KING Serial No. All 1.1 Decals IMPORTANT T h i s m a c h i n e u s e s G r e e n s C a r e 6 8 a b i o d e g r a d a b l e h y d r a u l i c f l u i d ( O r d e r 5 0 0 3 1 0 3 f o r 5 g a l p a i l ) 2812032...
  • Page 33 Decal, Oil 2812032 Decal, Hydraulic Fluids 4181863 Decal, See Manual for Service 4124357 Decal, Left Side Stripe 4124358 Decal, Right Side Stripe 4124790 Decal, Jacobsen 12” 4124789 Decal, Jacobsen 10” 4181865 Decal, Warning 3002053 Decal, Backlap Switch 4124721 Decal, GreensCare 3003349...

  • Page 34: Hood

    TRI-KING Serial No. All 2.1 Hood...
  • Page 35 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 2810064 Pivot Bracket 2811139 Shim, Hood 441676 Carriage Bolt, 3/8-16 x 1-1/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 2811495 Pivot Link 400408 Screw, 1/2-13 x 1-1/2” Hex Head 452012 Flat Washer, 1/2 3000576...

  • Page 36: Seat Pan And Foot Rest

    TRI-KING Serial No. All 3.1 Seat Pan and Foot Rest...
  • Page 37 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 5001665 Seat Pan Includes Decals 3003301 Seat Base 440134 Carriage Bolt, 3/8-16 x 3” 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 400188 Screw, 5/16-18 x 1” Hex Head 452006 Flat Washer, 5/16 445795 Nut, 5/16-18 Spiralock Flange 403770...

  • Page 38: Panel Mounting

    TRI-KING Serial No. All 4.1 Panel Mounting...
  • Page 39 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes Instrument Panel Assembly See 5.1 3003540.7 Mounting Bracket 441602 Carriage Bolt, 5/16-18 x 3/4” 444718 Locknut, 5/16-18 Hex Center 403770 Screw, 5/16-18 x 3/4” Hex Flange 1002264.7 Angle Bracket 362469 U-Bolt, 5/16-18 403912 Screw, #10-24 x 5/8”...

  • Page 40: Instrument Panel

    TRI-KING Serial No. All 5.1 Instrument Panel...
  • Page 41 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 2811437 Instrument Panel 3003350 • Decal, Panel Overlay 2811597 • Decal, Parking Brake 3002053 • Decal, Backlap Switch 1001958 Ignition Switch REFERENCE SW9, See 42.1 5002101 • Bezel, Slotted Rubber 5002102 • Nut, 5/8-32 Black Nylon 5000039 •...

  • Page 42: Traction Pedal Linkage

    TRI-KING Serial No. All 6.1 Traction Pedal Linkage ● ● ●...
  • Page 43 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 2811387 Traction Pedal 328133 Bushing Included with frame 453017 Flat Washer, 1/2 460028 Cotter Pin, 1/8 x 1” 2811390 Spring, Torsion 2811654 Arm, Switch Actuating 352936 • Bushing 3003475 Pedal, Grip 400190 Screw, 5/16-18 x 1-1/4”...

  • Page 44: Lift Pedal And Spring Bracket

    TRI-KING Serial No. All 7.1 Lift Pedal and Spring Bracket 12 13...
  • Page 45 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 1002606.7 Lift Pedal 328133 Bushing, Pedal Included with frame 453017 Flat Washer, 1/2 460028 Cotter Pin, 1/8 x 1” 3003474 Grip, Pedal 4240904 Lift Valve 4240905 • Seal Kit 400118 Screw, 1/4-20 x 1-3/4” Hex Head 444708 Locknut, 1/4-20 Hex Center 461379...

  • Page 46: Parking Brake

    TRI-KING Serial No. All 8.1 Parking Brake...
  • Page 47 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 2500127 Parking Brake Lever • Stabilizer Plate 545237 • Spacer 545234 • Clevis Pin 460002 • Cotter Pin, 1/16 x 1/2” 400216 Screw, 5/16-18 x 2-3/4” Hex Head 2812215 Plate, Switch Mounting 3004410 Spacer 3002788...

  • Page 48: Frame And Steering Column

    TRI-KING Serial No. All 9.1 Frame and Steering Column...
  • Page 49 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly 328133 • Bushing, Pedal Pivot 3002170 • Bushing, Lift Arm Pivot 365106 • Bushing, Lift Crank 471216 • Grease Fitting, 1/4-28 4182425 See 40.1 Wheel Motor, 11.9 in Front Left 4189920 See 41.1 Wheel Motor, 9.6 in...

  • Page 50: Rops And 3Wd Valve

    TRI-KING Serial No. All 10.1 ROPS and 3WD Valve WARNING Th s structure s p oc ec ive capabil ty may be mpaired by structural damage over u n or altera ion If any of these condi ions occur structure must be rep aced 50 3597 WARNING...
  • Page 51 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 69157 ROPS Assembly • Base, ROPS 5003595 • Plate, Rear Backing 5003596 • Bracket, Seat Belt 5000629 • Seat Belt, 60” 400370 • Screw, 7/16-20 x 1” Hex Head 452010 • Flat Washer, 7/16 444730 •...

  • Page 52: Rear Steering

    TRI-KING Serial No. All 11.1 Rear Steering 16 17...
  • Page 53 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4138501 Steering Cylinder 4137139 • Seal Kit 443820 Nut, 1/2-20 Hex 3010485 Ball Joint 353914 Wheel Bolt, 1/2-20 x 3/4” 1001129.7 Steering Fork Includes cup portion of Item 9 471231 Grease Fitting, 1/8 NPTF 400414 Screw, 1/2-13 x 2-1/4”...

  • Page 54: Air Filter

    TRI-KING Serial No. All 12.1 Air Filter...
  • Page 55 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 1001354 Air Cleaner 5000913 • Element, Air Cleaner 5000912 • Cover 5000914 • Valve, Vactuator 3002862 Foam Ring 3002863 Hose, Engine Air Intake 326112 Clamp, Hose 361005 Screw, M8-1.25 x 25 mm Hex Head 446136 Lockwasher, 5/16 Heavy 452006...

  • Page 56: Radiator

    TRI-KING Serial No. All 13.1 Radiator...
  • Page 57 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4141036 Radiator 4150717 Bracket, Front Radiator Mount 4140846 Shroud, Fan 362535 Screw, M6-1 x 16 mm Hex Head 446128 Lockwasher, 1/4 452004 Flat Washer, 1/4 452008 Flat Washer, 3/8 4197181 Weater Strip 4150418 Bracket, Rear adiator Mount 4197180...

  • Page 58: Engine Mount

    TRI-KING Serial No. All 14.1 Engine Mount...
  • Page 59 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes Engine and Pump Assembly See 15.1 3004523 Mount, Isolation 400186 Screw, 5/16-18 x 7/8” Hex Head 446136 Lockwasher, 5/16 Heavy 400190 Screw, 5/16-18 x 1-1/4” Hex Head 452006 Flat Washer, 5/16 361005 Screw, M8-1.25 x 25 mm Hex Head 346006 Cable, Engine Ground...

  • Page 60: Engine And Pump

    TRI-KING Serial No. All 15.1 Engine and Pump 23 24...
  • Page 61 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4189580 Engine, Kubota D722-E3B 5002644 • Cartridge, Engine Oil Filter 4127309.7 Bracket, Front Engine Mount 2811637.7 Bracket, Rear Engine Mount 452008 Flat Washer, 3/8 363485 Lockwasher, M10 362263 Screw, M10-1.25 x 25 mm Hex Head 2810499.7 Pulley, Reel Pump Drive 446136...

  • Page 62: Engine Exhaust

    TRI-KING Serial No. All 16.1 Engine Exhaust...
  • Page 63 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4121920 Muffler ● 553020 Gasket, Muffler ● 594331 Bolt, Muffler 452006 Flat Washer, 5/16 400264 Screw, 3/8-16 x 1-1/4” Hex Head 452008 Flat Washer, 3/8 4121007.7 Bracket, Muffler 446142 Lockwasher, 3/8 Heavy ●...

  • Page 64: Fuel Control

    TRI-KING Serial No. All 17.1 Fuel Control Item Part No. Qty. Description Serial Numbers/Notes 2810134 Bracket, Throttle Cable 361898 Screw, M8-1.25 x 16 mm Hex Head 446136 Lockwasher, 5/16 Heavy 400112 Screw, 1/4-20 x 1” Hex Head 3004410 Spacer 1004340 Cable, Throttle See 4.1 For Handle Mounting 446130...

  • Page 65: Fuel Hose Routing

    TRI-KING Serial No. All 18.1 Fuel Hose Routing View Rotated 180° For Clarity Item Part No. Qty. Description Serial Numbers/Notes 366526 Clamp, Hose 554748 Hose, 5/16 I.D. Tank to Fuel Filter 10 Foot Length, Cut to 37” 550553 Filter, Fuel 550489 Element, Fuel Filter 400200...

  • Page 66: Fuel And Hydraulic Tanks

    TRI-KING Serial No. All 19.1 Fuel and Hydraulic Tanks...
  • Page 67 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 1002019.6 Tank, Hydraulic Oil Approximately 4.5 Gallons 400424 Screw, 1/2-13 x 4-1/2” Hex Head 344132 Washer 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 1000973 Bracket, Battery 2809688 Cap, Tank Breather 5003624 •...

  • Page 68: Traction Pump And Charge Filter

    TRI-KING Serial No. All 20.1 Traction Pump and Charge Filter...
  • Page 69 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4129590 Pump, Hydraulic Traction See 37.1 400272 Screw, 3/8-16 x 2-1/4” Hex Head 446142 Lockwasher, 3/8 Heavy 400276 Screw, 3/8-16 x 3” Hex Head 400274 Screw, 3/8-16 x 2-1/2” Hex Head 443110 Nut, 3/8-16 Hex 452008 Flat Washer, 3/8...

  • Page 70: Traction Pump Hydraulics

    TRI-KING Serial No. All 21.1 Traction Pump Hydraulics...
  • Page 71 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 3003219 Hose, Charge Pump Suction 108094-02 Clamp, Hose 4129590 Pump, Hydraulic Traction See 20.1 for Pump Mounting 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 2809725 Tube, Traction Pump Return 339911...

  • Page 72: Traction Hydraulics

    TRI-KING Serial No. All 22.1 Traction Hydraulics (Port B) (Port A) Port A (Port B) Port B (Port A) Motor (10) Viewed from Rear (Port A) Port A (Port B) Port B Port B Motor (15) Viewed from Rear Port A Motor (6) Viewed from Rear...
  • Page 73 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4129590 Pump, Hydraulic Traction See 20.1 For Pump Mounting 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 2810603 Tube, Pump to Upper Motor Port 340265 Tee, -10 ORFS x -10 ORB Run 339911...

  • Page 74: Steering And Lift Hydraulics

    TRI-KING Serial No. All 23.1 Steering and Lift Hydraulics Item 6 Item 3 Item 5 Item 11 Item 14 Part of Frame...
  • Page 75 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4129590 Pump, Hydraulic Traction See 20.1 for Pump Mounting 340061 Fitting, -6 ORFS x -6 ORB 90° 339909 • O-Ring, -6 ORFS 339897 • O-Ring, -6 ORB 4223520 Tube, Pump to Steering Valve Steering Valve Port P 4196485 Valve, Steering...

  • Page 76: Gear Pump Hydraulics

    TRI-KING Serial No. All 24.1 Gear Pump Hydraulics Part of Frame...
  • Page 77 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 367458 Clamp, Hose 3003113 Hose, Suction 3003115 Tube, Gear Pump Suction 354080 Clamp, Hose See 9.1 3003114 Hose, Formed Suction 4174020 Pump, 3 Section Gear See 15.1 1001147 Tube, Reel Motor Return 345671 Clamp, Hose See 10.1...

  • Page 78: Reel Hydraulics

    TRI-KING Serial No. All 25.1 Reel Hydraulics...
  • Page 79 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4174020 Pump, 3 Section Gear See 15.1 339979 Fitting, -6 ORFS x -6 ORB Straight 339909 • O-Ring, -6 ORFS 339897 • O-Ring, -6 ORB 1001492 Hose, Pump to Left Motor Pump Section 1 1001493 Hose, Pump to Center Motor Pump Section 2...

  • Page 80: Hydraulic Tube Clamps

    TRI-KING Serial No. All 26.1 Hydraulic Tube Clamps Center Reel Item Part No. Qty. Description Serial Numbers/Notes 3003242 Bracket, Tube Clamp 441668 Carriage Bolt, 1/4-20 x 1-1/4” 3004410 Spacer 452004 Flat Washer, 1/4 444708 Locknut, 1/4-20 Hex Center 3003110 Clamp, Double Tube 400116 Screw, 1/4-20 x 1-1/2”...

  • Page 81: Electrical Routing

    TRI-KING Serial No. All 27.1 Electrical Routing Item Part No. Qty. Description Serial Numbers/Notes 2810624 Cable, Positive Battery 3003523 Cable, Negative Battery 3004539 Convoluted Conduit 400112 Screw, 1/4-20 x 1” Hex Head 447010 Lockwasher, 1/4 External Tooth 443102 Nut, 1/4-20 Hex 1004795 Wire Harness, Main 400108...

  • Page 82: Lift Cylinder Linkage

    TRI-KING Serial No. All 28.1 Lift Cylinder Linkage...
  • Page 83 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 122759 Cylinder, Hydraulic Lift 554331 • Seal Kit 554330 • Bushing, Bronze 364238 Pin, Cylinder 345700 Washer, Shim 460052 Cotter Pin, 3/16 x 1-1/2 1001258.7 Crank Bottom 307374 Washer 458038 Retaining Ring 365106 Bushing, Lift Crank Included with Frame...

  • Page 84: Reel Assembly

    TRI-KING Serial No. All 29.1 Reel Assembly 30” Reel Lift Arms 33 / 34...
  • Page 85 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 3002430 Pin, Lift Arm 400272 Screw, 3/8-16 x 2-1/4” Hex Head 444762 Locknut, 3/8-16 Hex Center 1002603 Motor, Reel See 36.1 2810171 Snap Ring 67114 26” 7 Blade Left Reel Assembly 67123 30”...

  • Page 86: Inner Reel Assembly

    TRI-KING Serial No. 67114 - All Serial No. 67123 - All 30.1 Inner Reel Assembly Serial No. 67115 - All Serial No. 67124 - All Serial No. 67116 - All Serial No. 67125 - All Left and Center Reel Shown, Right Opposite. 26 in.
  • Page 87 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 1001643 26” Reel Mower Frame Used on 67114, 67115, and 67116 1001642 30” Reel Mower Frame Used on 67123, 67124, and 67125 5001607 Bearing Housing, Reel Motor 3001152 • Washer 3000983 • Oil Seal 471214 •...

  • Page 88: Outer Reel

    TRI-KING Serial No. 67114 - All Serial No. 67123 - All 31.1 Outer Reel Serial No. 67115 - All Serial No. 67124 - All Serial No. 67116 - All Serial No. 67125 - All 67114 67115 4182520 67116 67123 67124 67125...
  • Page 89 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes Inner Reel See 30.1 400258 Screw, 3/8-16 x 3/4” Hex Head 446142 Lockwasher, 3/8 Heavy 364282 Plate, Support 3005890 Wheel Bolt, 3/8-16 5000616 Bedkinfe Backing, 26” Used on 67114, 67115, 67116 5000617 Bedknife Backing, 30”...

  • Page 90: Pivot Arms

    TRI-KING Serial No. 67114 - All Serial No. 67123 - All 32.1 Pivot Arms Serial No. 67115 - All Serial No. 67124 - All Serial No. 67116 - All Serial No. 67125 - All...
  • Page 91 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4113759 26” Center Pivot Arm Used on 67116 4113756 30” Center Pivot Arm Used on 67125 364140 • Bushing 4113758 26” Left Pivot Arm Used on 67114 4113757 26” Right Pivot Arm Used on 67115 4113755 30”...

  • Page 92: Roller Brackets And Skids

    TRI-KING Serial No. 67114 - All Serial No. 67123 - All 33.1 Roller Brackets and Skids Serial No. 67115 - All Serial No. 67124 - All Serial No. 67116 - All Serial No. 67125 - All 1 / 2...
  • Page 93 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 132639 Roller, 26” Reel Rear Used on 67114, 67115, and 67116 132640 Roller, 30” Reel Rear Used on 67123, 67124, and 67125 5002831 • Tube, 26” Reel Roller Used on 67114, 67115, and 67116 5002832 •...

  • Page 94: Down Pressure Springs

    TRI-KING Serial No. 67114 - All Serial No. 67123 - All 34.1 Down Pressure Springs Serial No. 67115 - All Serial No. 67124 - All Serial No. 67116 - All Serial No. 67125 - All 26” Reel 30” Reel...
  • Page 95 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 2811281 Lift Arm, Left Side 26” Reel Used with 67114, See 29.1 2811279 Lift Arm, Left Side 30” Reel Used with 67123, See 29.1 2811280 Lift Arm, Right Side 26” Reel Used with 67115, See 29.1 2811278 Lift Arm, Right Side 30”...

  • Page 96: Reel Pump

    TRI-KING Serial No. All 35.1 Reel Pump Part No. 4174020...
  • Page 97 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes Gear Housing, Section 3 Ball, Steel ● Shear Pin ● 5001442 Snap Ring ● Oil Seal 5001435 Driveshaft 5001444 Plug, Lee Gear, 7/16” Wide 0.226 in /rev ● Seal Plate 5001446 Sleeve, Bearing Idler Shaft Stator Screw, 1/4-20...

  • Page 98: Reel Motor

    TRI-KING Serial No. All 36.1 Reel Motor Part No. 1002603 21 22...
  • Page 99 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 5001448 Stator 5001443 Drive Shaft ● Oil Seal ● Retaining Ring 5001446 Sleeve, Bearing ● Gasket, 0.00050 (Silver) Use gasket same color as original ● Gasket, 0.00100 (Amber) gasket. ● Gasket, 0.00075 (Gold) 5001447 Idler Shaft Steel Ball...

  • Page 100: Traction Pump

    TRI-KING Serial No. All 37.1 Traction Pump Part No. 4129590 39 40...
  • Page 101 TRI-KING Item Part No. Qty. Description Serial Numbers/Notes 4132078 Charge Pump Kit 4120216 • Carrier • Roller • Screw, 5/16-18 x 1-1/4” Hex Socket • Screw, 5/16-18 x 1-3/4” Hex Socket 4120217 • Pin, Drive ● 549354 • Seal, Square Cut Ring ●...

  • Page 102: 3Wd Valve

    TRI-KING Serial No. All 38.1 3WD Valve Part No. 4111942 2 / 3 Item Part No. Qty. Description Serial Numbers/Notes 4113025 Check Valve 5003578 • Seal Kit, Check Valve 4113026 Spool Valve 5003579 • Seal Kit, Spool Valve 4113027 Coil, Solenoid REFERENCE K3, See 42.1 5002157 Port Plug, -4 ORB...

  • Page 103: Brake Calipers

    TRI-KING Serial No. All 39.1 Brake Calipers Part No. 1001634 (Left Side) and 1001635 (Right Side) Item Part No. Qty. Description Serial Numbers/Notes Left Side Right Side 557823 Pivot Pin 503660 Carrier, Side Pad 557824 Pad, Support 557825 Lever Retainer Spring 557826 Pad, Support 503660...

  • Page 104: Wheel Motor

    TRI-KING Serial No. All 40.1 Wheel Motor, 11.9 in Part No. 4182425 Item Part No. Qty. Description Serial Numbers/Notes ◆ Seal Guard ● Seal, 3” I.D. ● Back Up Ring ● Shaft Seal 5003384 Shaft and Bearing Kit 554780 554779 Hex Nut ◆...

  • Page 105: Wheel Motor

    TRI-KING Serial No. All 41.1 Wheel Motor, 9.6 in Part No. 4189920 Item Part No. Qty. Description Serial Numbers/Notes ◆ Seal Guard ● Seal, 3” I.D. ● Back Up Ring ● Shaft Seal 5003384 Shaft and Bearing Kit 554780 554779 Hex Nut ◆...

  • Page 106: Electrical Schematics

    TRI-KING Serial No. All 42.1 Electrical Schematics...
  • Page 107 TRI-KING Reference Part Item Description Serial Numbers/Notes Illustration Number See 19.1 Battery See 16.1 3000359 50 Amp Circuit Breaker See 5.1 338601 10 Amp Circuit Breaker Not Shown 555846 Clutch Diode Included in Wire Harness Not Shown 555846 Seat Switch Diode Included in Wire Harness Not Shown 555846...

  • Page 108: Hydraulic Schematic

    TRI-KING Serial No. All 43.1 Hydraulic Schematic Reel Motors Filter Center Right Left Electric Clutch Rear Wheel Motor Tank 5.5 Gals. in System Valve Right Wheel Motor Left Wheel Motor Steering Cylinder Lift Valve Engine Steering Valve Direct Traction Pump Drive 3400 RPM Lift...

  • Page 109: Fluids And Compounds

    * Refer to the Operator’s manual or the Parts & Maintenance Manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local Jacobsen Dealer for a copy.
  • Page 110 INDEX 1000956.7....83 164194......41 3000359 ...... 63 3003444 ...... 67 1000973.......67 207473......93 3000576 ...... 35 3003468 ...... 39 1001010.......41 207474......93 3000718 ...... 89 3003473 ...... 80 1001129.7....53 220290.7......53 3000983 ...... 87 3003474 ...... 45 1001134.......67 2500127.......47 3001078 ...... 85 3003475 ...... 43 1001147....77 2500620.....101 3001152 ......
  • Page 111 INDEX 326112......55 361898 ......64 400216 ......47 4127309.7 ....61 328133.... 43 362263 ......61 400226 ......61 4129588 ......69 338289......64 362535 ....57 400258 ......89 4129589 ....59 338383......47 362649 ......39 40026035 4129590 .. 43 338561......
  • Page 112 INDEX 4211400.......49 446110......43 463040 ......83 5003598 ...... 51 4218141.......75 446116....39 463113 ......69 5003624 ...... 67 4223520.......75 446118.... 39 47121443 5003648 ...... 89 4236021.......53 446128.... 57 ....... 93 5003650 ...... 89 4236061.......53 44613039 471216 ....49 5003769 ...... 37 4240904....45 ...
  • Page 113 INDEX 557580......55 557823...... 103 557824...... 103 557825...... 103 557826...... 103 558012......37 558036......41 594331......63 64205-054....49 67114......85 67115......85 67116......85 67123......85 67124......85 67125......85 69157......51 844945....37...
  • Page 114 1.1 ................Decals ..................... 32 2.1 ................Hood ....................... 34 3.1 ................Seat Pan and Foot Rest ................ 36 4.1 ................Panel Mounting..................38 5.1 ................Instrument Panel ................... 40 6.1 ................Traction Pedal Linkage ................. 42 7.1 ................Lift Pedal and Spring Bracket .............. 44 8.1 ................
  • Page 116 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

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