Blaze King THE TORINO Users Installation Operation & Maintenance Manual

Blaze King THE TORINO Users Installation Operation & Maintenance Manual

Freestanding direct vented top or rear vent gas room heater for use with natural gas or propane

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The torino
U
SERS'
I
NSTALLATION
O
PERATION &
M
AINTENANCE
M
ANUAL
WARNING: If the information in this manual is not
followed exactly, fire or explosion may result causing
property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
· Do not try to light any appliance.
· Do not touch any electrical switch; do not use any
phone in your building.
· Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
· If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Installer: Please leave this manual with the appliance owner for future reference
THE TORINO
FREESTANDING D
Rear V
TOP OR
For use with natural gas or propane
V
IRECT
G
Room Heater
ENT
AS
This appliance may be installed in an
af t ermarket
permanent ly
manufactured (mobile) home, where not
prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Page 1
ENTED
locat ed,
September 2007

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  • Page 1 Page 1 The torino THE TORINO FREESTANDING D IRECT ENTED Rear V Room Heater TOP OR For use with natural gas or propane SERS’ NSTALLATION PERATION & AINTENANCE ANUAL WARNING: If the information in this manual is not This appliance may be installed in an...
  • Page 2: Table Of Contents

    Page 2 The torino CONTENTS Introduction General Information & Specifications Appliance Dimensions Installation Clearances Assembly Instructions 8 - 9 Installation Instructions 10 - 19 Rigid Venting Parts List 20 - 22 Intermittent Pilot & Valve Information 23 - 26 Lighting Instructions Handheld Thermostat Remote Control - Operation instructions 28–...
  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing the The Torino Freestanding Fireplace Gas Heater. The Torino is one of the most advanced direct vented freestanding fireplace gas heaters on the market. It is designed using the latest technology and manufactured to the highest quality.
  • Page 4 Page 4 The torino Note: A copy of the certification label is provided here for your review. Due to constant up-grades it is possible that the information shown here may not coincide with the label as attached to the unit.
  • Page 5: General Information & Specifications

    - ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heaters, - CAN/CGA-2.17-M91 Gas-Fired Appliance fo Use at High Altitudes - CSA P.4.1-02 Testing Method for Measuring Annual Fireplace Efficiency Please contact Valley Comfort or Blaze King, if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer.
  • Page 6: Appliance Dimensions

    Page 6 The torino APPLIANCE DIMENSIONS...
  • Page 7: Installation Clearances

    Page 7 The torino INSTALLATION CLEARANCES CLEARANCES TO COMBUSTIBLES Figure 2 MODEL - The Torino Alcove Width min. 46-3/8” (1178 mm) Alcove Height min. 48” (1219 mm) Top of Unit to Alcove Ceiling min. 12-1/2” (318 mm) Side of Unit to Sidewall min.
  • Page 8: Assembly Instructions

    - If the glass door is damaged, it must be replaced with another glass door certified with this appliance only. - Replacement glass doors are available through your Blaze King dealer (See Replacement Parts page 39) Replacing the Glass Door - Check the condition of the glass and the gasket before installing door.
  • Page 9 Page 9 The torino ASSEMBLY INSTRUCTIONS Cont... PLACEMENT OF LOGS AND TWIGS Step 1: Place rear log on log on Step 2: Install pins in holes pins near the rear center of the “arrows” and place next log on burner.
  • Page 10: Installation Instructions

    Page 10 The torino INSTALLATION INSTRUCTIONS PRECAUTIONS  This appliance must be installed by a qualified gas installer and the installation conform to the installation codes.  This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate ventilation air.
  • Page 11 Page 11 The torino INSTALLATION INSTRUCTIONS Cont... GAS CONNECTIONS Have your gas supplier or a qualified gas fitter run a gas supply line into the gas fireplace. The line must be properly sized and fitted according to the installation codes. Upstream of the supply connection, the fitter shall provide a manual shut-off valve.
  • Page 12 Page 12 The torino INSTALLATION INSTRUCTIONS Cont... WARNING: A minimum clearance of 1” to combustibles must be maintained on vertical pipe runs and 2” for horizontal pipe runs (sides and bottom 1”) The rigid vent systems use twist lock connections. The adaptor attached to the unit connects to the approved venting system.
  • Page 13 Page 13 The torino INSTALLATION INSTRUCTIONS Cont... Vertical Installations Always maintain the 1” clearance around the vent pipe (vertical), when passing through ceilings, walls, roofs, enclosures, attic rafters or any combustible surfaces. DO NOT PACK AIR SPACES WITH INSULATION. Refer to the vent chart for maximum allowable vertical and horizontal installations.
  • Page 14 Page 14 The torino INSTALLATION INSTRUCTIONS Cont... Through Roof Framing Termination Above Roof Maintain 10” opening relative to the pitch of Consult local codes for minimum vent cap the roof. height above the roof, vent must be a minimum 2’ from any wall.
  • Page 15 Page 15 The torino INSTALLATION INSTRUCTIONS Cont... VENTING - Rear Vent This appliance will not function without being connected to a proper venting system. This unit can be used with Selkirk (Direct-Temp), American Metal, Security Chimneys or Simpson Duravent 4" x 6-5/8" venting. Read the manufacturer’s installation instructions before installing the venting system.
  • Page 16 Page 16 The torino INSTALLATION INSTRUCTIONS Cont... For best venting performance, here are some general venting rules: 1. Use only vent systems and components certified for use with this appliance 2. Maintain a minimum of 1” (26 mm) clearance to combustibles from the outside surfaces of vertical vents and minimum of 1”...
  • Page 17 Page 17 The torino INSTALLATION INSTRUCTIONS Cont... TOP VENT VERTICAL VENTING Example 1 V Value = 3A (12') + 1C (3') = 15' H Value = 2B (4') =4' V Value = Total length of all vertical sections in feet.
  • Page 18 Page 18 The torino INSTALLATION INSTRUCTIONS Cont... Vent Restrictor (P/N 1748) Due to the extra flow produced by certain venting configurations a vent restrictor must be placed in the vent to maintain performance. All top vent installations over 20' require the use of a 60% restrictor. The restrictor is installed in the exhaust of the appliance as shown in Figure's 4 &...
  • Page 19 Page 19 The torino INSTALLATION INSTRUCTIONS Cont... CHART IV Typical vent Installation High Wind Vertical Termination Cap Flashing Alternate 45° pipe requiring strap support Twist Lock Joints Wall Thimble or Fire-Stop...
  • Page 20 Page 20 The torino SIMPSON DURAVENT GS SYSTEM PARTS LIST Description Part # Horizontal Termination Kit - In Canada—Mandatory to add a wall thimble. Vertical Termination Kit 6” Pipe Length -Black 908B 9” Pipe Length-Black 907B 12” Pipe Length-Black 906B 12”...
  • Page 21 Page 21 The torino SELKIRK PARTS LIST PART NUMBER DESCRIPTION 4" x 6 " LENGTHS 1604006 4DT- 6 DIRECT-TEMP 6" PIPE LENGTH 1604006B 4DT- 6B DIRECT-TEMP 6" PIPE LENGTH BLACK 1604009 4DT- 9 DIRECT-TEMP 9" PIPE LENGTH 1604009B 4DT- 9B DIRECT-TEMP 9"...
  • Page 22 Page 22 The torino AMERICAN METAL PRODUCTS COMPONENTS LIST Description Part # 7” Pipe Length 12” Pipe Length 4D12 2’ Pipe Length 3’ Pipe Length 4’ Pipe Length 4” - 10” Adjustable Length 4D12A 45° Elbow 4D45L 90° Elbow 4D90L...
  • Page 23: Intermittent Pilot & Valve Information

    Page 23 The torino INTERMITTENT PILOT & VALVE Skytech AF-4030 Valve 1. Pressure Taps 2. Main Valve Connection 3. Pilot Internal Solenoid Connection 4. Outlet Ports 5. Mounting Holes 7. Flow Control Screw 8. Pilot Connections 9. High/Low Connection/Motor control 10.
  • Page 24 Page 24 The torino INTERMITTENT PILOT & VALVE (cont’d) AF-4000 Electronic Valve Features spark to pilot assembly Figure 6 “S” connection to module pilot adjustment screw “I” connection to module inlet pressure tap main valve internal so- lenoid connection, green & white wires...
  • Page 25 Page 25 The torino INTERMITTENT PILOT & VALVE (cont’d) AF-4000 Module Features 6 Volt AC Adaptor Power Connection Figure 7 8 Pin IPI Connection Pilot Connections Learn Button AUX Connection Figure 8 Remote Frequency Adjustment Screw Remote/OFF Switch Figure 9 “I”...
  • Page 26 Page 26 The torino INTERMITTENT PILOT & VALVE (cont’d) Special Features on the AF-4000 Module The AF-4000 Module can be powered two different ways. Standard is the use of the battery pack, but the module can be powered by a optional 110 volt AC to 6.0 volt DC adaptor. This adapter is connected to the AF-4000 Module by connecting the two 1/4”...
  • Page 27: Lighting Instructions

    Page 27 The torino LIGHTING INSTRUCTIONS - Intermittent Pilot FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
  • Page 28: Handheld Thermostat Remote Control-Operation Instructions

    Page 28 The torino HANDHELD THERMOSTAT REMOTE CONTROL-operation instructions...
  • Page 29 Page 29 The torino OPERATING INSTRUCTIONS - handheld thermostat remote control HANDHELD THERMOSTAT REMOTE CONTROL-cont...
  • Page 30 Page 30 The torino OPERATING INSTRUCTIONS - handheld thermostat remote control HANDHELD THERMOSTAT REMOTE CONTROL-cont...
  • Page 31: Maintenance

    Page 31 The torino MAINTENANCE CAUTION :Do not conduct maintenance on the appliance while it is operating or while it is still hot. Make sure Remote switch on the Module is in OFF position (See figure 9 page 24) and turn burner switch OFF.
  • Page 32 In the event the glass breaks, contact your dealer or BLAZE KING to arrange for your glass to be replaced / repaired (see page 7). IMPORTANT - GLASS CLEANING - WHITE MINERAL DEPOSITS One of the byproducts of the combustion process in a gas appliance, is a mineral which can show up as a white film on the ceramic glass of the viewing door.
  • Page 33: Servicing

    SERVICING SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Blaze King warranty at the back of this manual. Contact the Blaze King authorized dealer which you purchased the appliance from and provide him with details of the problem and the installation information which the installer filled out at the back of the manual.
  • Page 34 Page 34 The torino SERVICING Cont... REPLACING MAJOR GAS COMPONENTS If any of the major gas components need to be replaced, such as the pilot or the gas valve, we recommend replacing the complete gas component assembly. The assembly is designed to be quickly and easily replaced with minimal inconvenience to the customer.
  • Page 35: Fuel Conversion

    FUEL CONVERSION FUEL CONVERSION PROCEDURE - SKYTECH VALVE The AF-4000 electronic control valve is convertible from natural gas to propane by a Simple Rotary knob located on the front face of the valve (see figure 10 below). The steps for performing the conversion are as follows: 1.
  • Page 36 This kit is for use with the Torino 1605 model gas fireplace, see page 39 for part numbers Conversion Kit Contents This conversion kit contains the following parts: 1) For LPG # 59 orifice for the right orifice, # 53 orifice for the left and #52 for the flow control screw (on valve).
  • Page 37: Fan Removal & Installation

    Page 37 The torino FAN REMOVAL AND INSTALLATION To remove the fan, for maintenance or replacement, is easily accomplished by the fol- lowing steps: 1. Turn the gas of to the unit 2. Disconnect electrical power to the appliance. 3. Remove the 4 screws holding the rear pedestal fan bracket to the appliance (Figure 11).
  • Page 38: Wiring Diagrams

    Page 38 The torino WIRING DIAGRAMS WHITE...
  • Page 39 Page 39 The torino Wiring Diagram for AF-4000 Electronic Valve 1. black - ground red - module battery pack to HI/LO motor 2. orange - pilot on valve 10. black - module battery pack to HI/LO motor 3. green - main burner on valve 4.
  • Page 40: Allowable Termination Locations

    Page 40 The torino ALLOWABLE TERMINATION LOCATIONS Canadian Installations US Installations ____________________________________________________________________________________________________ A= Clearance above grade, veranda *(min. 12”/30 cm) *(min. 12”/30 cm) porch, deck or balcony ____________________________________________________________________________________________________ B= Clearance to window or door *(min. 12”/30 cm) *(min. 12”/30 cm)
  • Page 41: Troubleshooting

    Page 41 The torino TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician.
  • Page 42 Page 42 The torino TROUBLESHOOTING Cont... SYMPTOM ACTION The main burner shuts off 1. This may be the normal operation of a wall thermostat installed to when the appliance is warm. appliances. 2. Check for good pilot flames on the flame sensor (see fig.3 page 8).
  • Page 43 Page 43 The torino Replacement Parts list for The Torino Item # Description Unit OM1605 OWNERS MANUAL, THE TORINO DVT/DVR Z0743A CONVERSION KIT-NATURAL GAS TO PROPANE 0-4,500ft Z0743B CONVERSION KIT-NATURAL GAS TO PROPANE 4,500-6,500ft Z0743C CONVERSION KIT-NATURAL GAS TO PROPANE 6,500-8,500ft...
  • Page 44 Page 44 The torino TOP/REAR VENT CONVERSION Figure 15 The appliance is easily converted from top vent to rear vent. The steps for converting are as follows: 1. Remove the flue collar plate (# 2. Remove the stove top (# 2).
  • Page 45 Blaze King will inspect the product to determine that there is indeed a defect and that the defect is covered by warranty. Blaze King will either repair or replace the product at its' discretion. Under no condition whatsoever does Blaze King provide or imply warranty coverage for venting components used in the installation of our products.
  • Page 46 Page 46 The torino NOTES SERVICE HISTORY DATE CORRECTIVE ACTION (INCLUDE REPLACEMENT PARTS)

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