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Brake Disk; Brake Disc Inspection - Kawasaki KX250F Service Manual

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Brake Disk

Brake Disc Inspection

Visually inspect the disc [A].
If it is scratched or damaged, replace the disc.
Measure the thickness of each disc at the point [B] where
it has worn the most.
Replace the disc if it has worn past the service limit.
Thickness
Standard:
(0.112 ∼ 0.124 in.)
Service Limit:
2.5 mm (0.10 in.)
Place a jack under the motorcycle so that the front/rear
wheel is raised off the ground.
Special Tool - Jack : 57001–1238
Set up a dial gauge against the disc [A] as illustrated.
For the front disc, turn the handlebar fully to one side.
Measure the disc runout while rotating the wheel slowly
[B].
If the runout exceeds the service limit, replace the disc.
Runout
Standard:
Not more than 0.25 mm (0.098 in.)
Service Limit: 0.3 mm (0.01 in.)
Front
2.85 ∼ 3.15 mm
3.85 ∼ 4.15 mm
(0.152 ∼ 0.163 in.)
3.5 mm (0.14 in.)
Rear
BRAKES 12-19

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   Also See for Kawasaki KX250F

This manual is also suitable for:

Kx250f 2004

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  • Paul Aug 31, 2015 08:09:
    Does the manual say when to rebuild their 4 stroke bikes
  • Paul Aug 31, 2015 08:24:
    Does the manual say when to rebuild the 250 four stroke bikes