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Table of Contents
9-10 CRANKSHAFT/TRANSMISSION
Crankcase
Apply engine oil to the transmission gears, bearings, shift
forks, shift drum and crankshaft bearing.
Install the drive shaft [A] and output shaft [B] in the right
crankcase [C] as a set [A].
Install:
Shift Drum [A] (see Transmission Installation)
Shift Forks [B] (see Transmission Installation)
Shift Rod [C] (see Transmission Installation)
Install:
Crankshaft [A]
Oil Screens [B]
Install the oil screen so that the longer pipe side faces in
right crankcase.
Check to see that the dowel pins [C] are in place in the
mating surfaces of the crankcase halves.
With the connecting rod positioned at the bottom-dead
-center, install the crankshaft jig [A].
Special Tool - Crankshaft Jig: 57001–1174
Apply liquid gasket to the mating surface [A] of the left
crankshaft half.
Sealant - Kawasaki
92104–1064
Make the application finish within 30 minutes when
the liquid gasket to the mating surface of the right
crankcase half is applied.
Moreover fit the case and tighten the case bolts just
after finishing the application of the liquid gasket.
Bond
(Liquid
Gasket
NOTE
Black):

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Table of Contents

   Also See for Kawasaki KX250F

This manual is also suitable for:

Kx250f 2004

Comments to this Manuals

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  • Paul Aug 31, 2015 08:09:
    Does the manual say when to rebuild their 4 stroke bikes
  • Paul Aug 31, 2015 08:24:
    Does the manual say when to rebuild the 250 four stroke bikes