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15
. REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER
ASSEMBLY
Clean all removed parts.
Apply silicon grease to the piston and oil seal.
Lubricate the brake caliper cylinder inside
wall with brake fluid.
Install the brake caliper piston with grooved
side facing out.
Install the piston with its outer end
protruding 3 5mm beyond the brake
caliper.
INSTALLATION
Install the brake caliper to the rear fork and
tighten the two bolts.
Torque: 24.5 34.3N-m
Connect the brake fluid tube to the brake
caliper and tighten the fluid tube bolt.
Fill the brake reservoir with the specified
brake fluid and bleed air from the brake
system. ( 14-10)
When installing the brake fluid tube, be
sure to install the two copper sealing
washers.
REAR FORK
REMOVAL
Remove the exhaust muffler. ( 2-6)
Remove the rear brake caliper. ( 15-3)
Remove the right rear shock absorber lower
mount bolt.
Remove the rear axle nut and remove the
collar.
Remove the rear fork.
The installation sequence is the reverse of
removal.
Turn the inner race of each bearing with your
finger to see if they turn smoothly and
quietly.
Also check if the outer race fits tightly in the
hub.
Replace the bearings if the races do not turn
smoothly, quietly, or if they fit loosely in the
hub.
15-5
GRAND DINK 250
Bolts
Fluid Tube Bolt
Shock Absorber Lower Mount Bolt
Bearing
Axle Nut
Bearing
Copper Washers
Rear Fork

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