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14. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
ASSEMBLY
Install the damper spring onto the damper rod
and then install them into the front shock
absorber tube.
Install the shock absorber spring onto the
front shock absorber tube.
Set the front shock absorber tube in a vise
and then tighten the lock nut.
When holding the shock absorber tube,
place a shop towel to protect it and do
apply too much force .
Set the front shock absorber in a vise.
Insert the shock absorber tube into the shock
absorber and then install the copper washer
and tighten the damper rod hex bolt.
Apply locking agent to the washer and
hex bolt and install them together.
Add engine oil into the front shock absorber.
Torque: 4.9 29.4N-m
Specified Oil: SAE30
Oil Capacity: 81cc
Install the oil seal
Install the circlip.
Install the dusts seal and dust boot.
INSTALLATION
Install the front shock absorbers onto the
front fork.
Install and tighten the front shock absorber
upper mount bolts.
Tighten the lower mount bolts.
Align the upper mount bolt hole with the
groove on the front fork.
Install the front wheel. ( 14-7)
GRAND DINK 250
Copper Washer
Hex Bolt
Circlip
Dust Boot
Dust Seal
14-16

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