Winchester WG SERIES Installation Instructions Manual

Wg series sealed combustion downflow gas furnace sizes: 60, 70, 77, 90

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SEALED COMBUSTION
DOWNFLOW GAS FURNACE
MODELS:
SIZES: 60, 70, 77, 90
W G SERIES,
FOR INSTALLATION IN: MANUFACTURED (MOBILE)
HOMES, RECREATIONAL VEHICLES, PARK MODELS,
MODULAR HOMES AND BUILDINGS.
CONTENTS
General Information ................................................................ 1
Speci cations ............................................................................ 2
Safety Conditions ..................................................................... 3
Installation Standards ............................................................. 3
High Altitude Installation ...................................................... 3
Installation Clearances ........................................................... 3
Return Air .................................................................................. 4-5
Alcove & Closet Installation ................................................ 5
Air Distribution Systems ......................................................... 6
Duct Connector/Base ............................................................. 6
Install Furnace ............................................................................ 7
Roof Jack Selection .................................................................. 7
Installing In Snow Regions .................................................... 8
Roof Jack On High-Pitch roof ................................................ 8
Connect Power Supply Wires .............................................. 9
Wall Thermostat ........................................................................ 9
Connect Thermostat Wires .................................................... 9
Gas Piping ............................................................................. 9-10
High Altitute Deration Chart ................................................
Final Procedure .........................................................................
Furnace & Air Conditioner Installation ..............................
Blower Performance Chart......................................................13
Wiring Diagrams ................................................................

GENERAL INFORMATION

These down ow sealed combustion furnaces install in
Manufactured Homes, Recreational Vehicles or Modular
Construction. The furnaces conform to Part 3280 (a)(2)
of HUD Manufactured Homes Construction and Safety
Standards. They must be installed only with listed RJ-Roof
Jack, Sealed Combustion venting system.
NOTE: These instructions are intended to assist quali ed
individuals experienced in the installation of heating
equipment.
Some state and local codes require installation
personnel to be licensed. Read all instructions before
starting the installation.
SAVE THIS MANUAL
Winchester by Mortex Products Inc. / Fort Worth, TX 76106
INSTALLATION INSTRUCTIONS
PAGE
........................................ 8
11
12
12
.14-16
CAUTION: READ ALL SAFETY GUIDES
BEFORE INSTALLING THIS GUIDE
RISK OF FIRE OR ELECTRICAL SHOCK
Only qualified service personnel shall be used to
install and provide maintenance of this furnace.
NOTICE - Furnace set-up and any adjustment needed is
responsibility of the installer/retailer/ contractor and is
not covered by the furnace manufacturers warranty.
CHECKLIST: FURNACE START-UP
1. Has furnace roof jack crown been correctly installed.
2. Has the furnace gas valve and burner ori ce
been cleaned.
3. Is the gas line outlet pressure set for the fuel used.
4. If the home uses a crossover air connector duct, is it
installed per homebuilders installation instructions.
5. Has furnace been operated through complete
heating cycle.
WG Series Installation Instructions
GAS-FIRED
U
L
®
LISTED
1

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Summary of Contents for Winchester WG SERIES

  • Page 1: Table Of Contents

    4. If the home uses a crossover air connector duct, is it installed per homebuilders installation instructions. SAVE THIS MANUAL 5. Has furnace been operated through complete heating cycle. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Series Installation Instructions...
  • Page 2: Speci Cations

    90-DCU0-03 86AA0015 Duct Conn + 87FB0005 Flr Base Floor to Duck 8 in. - 12 in. 90-CABEXT4 White, Top, Cabinet Extender Plate Fill alcove 76" top opening Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 3: Safety Conditions

    For installation on combustible ooring (except carpeting) using manufacturers supplied oor base P/N 87FB0005 and duct Connector Series P/N 86AA001, included in 90-DCU0-01/03 kits. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 4: Return Air

    5. Materials located in the return duct system have a ame spread classi cation of 200 or less. 6. Non-combustible pans having one-inch upturned anges are located beneath openings in the oor return duct system. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 5: Alcove & Closet Installation

    Winchester Gas Furnace Installation Instructions Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 6: Air Distribution Systems

    90-DCU0-01 - 1” - 4” 90-DCU0-01 - 6” - 8” 90-DCU0-01 - 8” - 12” FIG. E - Duct Connector FIG. E - Duct Connector 14 X 14 Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 7: Install Furnace

    115 1/2" - 145 1/2" 90-RJS6399-AL 63" - 99" 3/12 119" - 155" 140 1/2 - 176 1/2" PART NO. MUST USE ROOF JACK CROWN WITH: 90-RJCRWN-AL ROOF JACK BODY Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 8: Cut Opening & Install Roof Jack

    1 – 11/2” apart. Apply Tar again to ensure a leak tight joint. Install roof jack crown and fasten to roof jack body with three (3) screws (provided) using pre-punched holes. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 9: Connect Power Supply Wires

    3. Connect low voltage wires to the wall thermostat. gas line. Over pressure may void the warranty and damage the valve which could cause an explosion, re or asphyxiation. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 10: Gas Pressure

    60 the gas turned off until the furnace cools down and the blower shuts off before shutting off electrical supply. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 11: High Altitute Deration Chart

    6,000 - 10,000 FT 70,000 G18HA0771 0 - 5000 FT 77,000 G18HA0772 6,000 - 10,000 FT 77,000 G18HA0901 0 - 5000 FT 90,000 G18HA0902 6,000 - 10,000 FT 90,000 Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 12: Final Procedure

    3. Make sure that the lters are clean and return grills are not obstructed. The supply registers should be open. Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 13: Blower Performance Chart

    1470 1425 1385 1345 1310 1810 1765 1720 1680 1635 1145 1115 1080 1035 1000 CFM-WITH-COIL MED-HI 1375 1345 1315 1280 1245 1700 1660 1620 1575 1540 Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 14: Wiring Diagrams

    Winchester Gas Furnace Installation Instructions WIRING DIAGRAM, WG Series Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 15 Winchester Gas Furnace Installation Instructions Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...
  • Page 16 Winchester Gas Furnace Installation Instructions Winchester by Mortex Products Inc. / Fort Worth, TX 76106 WG Installation Instructions...

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