Alternator Output Testing; Ac Only Alternator; Ac Output Test; Dc Only Alternator - Briggs & Stratton Twin Cylinder L-Head Repair Manual

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7

ALTERNATOR OUTPUT TESTING

When checking alternators make the tests in the
following sequence.
1. Test alternator output.
2. Test diode(s) or regulator-rectifier (if equipped).
Connect meter test leads before starting engine. All
output tests are performed with engine running.
Diode test is performed with engine NOT running.
Fig. 11 – Digital Multimeter
Fig. 12 – DC Shunt – Tool No. 19359
NOTE: Before testing the alternator’s output
(volts, amps), first use an accurate
tachometer and temporarily adjust the
engine speed to the RPM specified in the
test instructions.
WARNING: UPON COMPLETION of the
alternator output test, always readjust the
engine rpm to its correct top no load governed
speed! Otherwise engine may exceed safe
operating speed which could cause personal
injury. Correct speed is found in the Service
Engine Sales Manual Microfiche, MS-6225 or
the Service Sales Manual, MS-4052.

AC ONLY ALTERNATOR

The AC alternator provides current for headlights only.
Current for the lights is available as long as the engine
is running. The output depends upon engine speed. 12
volt lights with a total rating of 60 to 100 watts may be
used. With lights rated at 70 watts, the voltage rises
from 8 volts at 2400 RPM to 14 volts at 3600 RPM, so
the brightness of the light changes with the engine
speed.

AC Output Test

1. Insert RED test lead into
receptacle in
meter.
2. Insert BLACK test lead into COM receptacle in
meter.
3. Rotate selector to V~ (AC volts) position.
4. Attach RED test lead clip to AC output terminal,
Fig. 13.
5. Attach BLACK test lead clip to engine ground.
6. With engine running at 3600 RPM, AC output
should be no less than 14 volts.
WHITE
CONNECTOR
RED TEST CLIP
TO OUTPUT PIN
TERMINAL
BLACK TEST CLIP
TO A GOOD GROUND
SURFACE
Fig. 13 – Testing AC Output

DC ONLY ALTERNATOR

The DC alternator provides DC current for charging a
12 volt battery. The current from the alternator is
unregulated and is rated at 3 amps. The output rises
from 2 amps at 2400 RPM to 3 amps at 3600 RPM.
Recommended battery sizes range from 30 ampere
hour for warm temperature service to 50 ampere hour
in coldest service.
WHEN CHECKING ALTERNATOR COMPONENTS,
MAKE THE TEST IN THE FOLLOWING SEQUENCE:

Alternator Output Test

1. Insert RED test lead into 10 A receptacle in meter.
2. Insert BLACK test lead into COM receptacle in
meter.
3. Rotate selector to
(DC amps) position.
4. Attach RED test lead clip to DC output terminal,
Fig. 14.
5. Attach BLACK test lead clip to positive (+)
battery terminal.
6. With engine running at 3600 RPM, output should
be between 2 – 4 amps DC.
a. Output will vary with battery voltage. If battery
voltage is at its maximum, output will be approxi-
mately 2 amps.
7. If no or low output is found, test diode.
Page 6

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