Page 1: Maintenance Manual
CR-MM-1-0-00 PS-28 Cruiser / SportCruiser MAINTENANCE MANUAL Copy No.: Revision No.: 8 Date of issue: 2014-01-30...
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Page 3 CR-MM-1-0-00 PS-28 Cruiser / SportCruiser MAINTENANCE MANUAL Czech Sport Aircraft a.s. Na Záhonech 1177/212, 686 04 Kunovice Czech Republic www. czechsportaircraft.com; office@czechsportaircraft.com Fax: +420 576 519 394, Phone: +420 576 514 034 (Sales Dept.) Revision No.: 8 Date of issue: 2014-01-30...
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Page 5: Cr-Mm-1
CR-MM-1-0-00 PS-28 Cruiser SportCruiser RECORD OF REVISIONS Rev. Date and Revision name Changed pages Issue date signature Formal correction, i to iv, 0-1, 03 to 0-6, supplementation of engine Rotax 1-1, 1-3 to 1-6, 1-8, 912 S, supplementation of chapter General Safety Information;...
Page 6: Date Of Issue: 2014
CR-MM-1-0-00 PS-28 Cruiser SportCruiser RECORD OF REVISIONS Rev. Date and Revision name Changed pages Issue date signature Supplementation of Loctite 8-1, 8-18, 8-23 threadlocker, supplementation of procedure of lubrication correction of fuel scheme 9-1 to 9-3 supplementation of Sensenich 10-1 to 10-42...
Page 7 CR-MM-1-0-00 PS-28 Cruiser SportCruiser RECORD OF REVISIONS Rev. Date and Revision name Changed pages Issue date signature EASA Minor supplementation of GTN post 17-1, 17-2, 17-6 to Change installation checkout log 17-10 Approval 2012-12-10 10043463 30. 1. 2013 EASA Major...
Page 8: Date Of Issue: 2013
CR-MM-1-0-00 PS-28 Cruiser SportCruiser RECORD OF REVISIONS Rev. Date and Revision name Changed pages Issue date signature Revision No.: 5 Date of issue: 2013-02-04 0 - 4...
Page 9 CR-MM-1-0-00 PS-28 Cruiser SportCruiser LIST OF EFFECTIVE PAGES Chapter Page Date Chapter Page Date Title 2014-01-30 2-14 2012-05-28 Page 2014-01-30 2-15 2011-11-08 2014-01-30 2-16 2011-11-08 2014-01-30 2-17 2011-11-08 2-18 2011-11-08 2011-11-08 2012-12-10 2014-01-30 2011-03-08 2013-02-04 2011-03-08 2011-03-08 LoEP 2014-01-30 2011-11-08...
Page 10 CR-MM-1-0-00 PS-28 Cruiser SportCruiser LIST OF EFFECTIVE PAGES Chapter Page Date Chapter Page Date 2011-03-08 7-12 2011-07-08 2011-03-08 2011-03-08 2011-03-08 2013-10-09 2011-03-08 2011-03-08 2011-03-08 2011-03-08 2011-03-08 2011-03-08 2011-03-08 2011-03-08 2011-03-08 2011-03-08 6-10 2011-03-08 2011-03-08 6-11 2011-03-08 2011-03-08 6-12 2011-03-08 2011-03-08...
Page 11: Revision No
CR-MM-1-0-00 PS-28 Cruiser SportCruiser LIST OF EFFECTIVE PAGES Chapter Page Date Chapter Page Date 10-1 2011-11-08 10-44 2012-05-28 10-2 2014-01-30 10-45 2012-05-28 10-3 2014-01-30 10-46 2012-05-28 10-4 2012-05-28 10-47 2011-07-08 10-5 2011-07-08 10-48 2012-05-28 10-6 2011-07-08 10-7 2011-07-08 10-8 2014-01-30...
Page 12: Revision No
CR-MM-1-0-00 PS-28 Cruiser SportCruiser LIST OF EFFECTIVE PAGES Chapter Page Date Chapter Page Date 12-20 2013-02-04 13-6 2013-03-11 12-21 2013-02-04 13-7 2013-03-11 12-22 2012-12-10 13-8 2013-03-11 12-23 2012-12-10 13-9 2013-03-11 12-24 2012-12-10 13-10 2013-03-11 12-25 2012-12-10 12-26 2012-12-10 12-27 2012-12-10...
Page 13: Revision No
CR-MM-1-0-00 PS-28 Cruiser SportCruiser LIST OF EFFECTIVE PAGES Chapter Page Date Chapter Page Date 17-1 2012-12-10 17-2 2012-12-10 17-3 2011-03-08 17-4 2011-03-08 17-5 2011-03-08 17-6 2012-12-10 17-7 2012-12-10 17-8 2012-12-10 17-9 2012-12-10 17-10 2012-12-10 Date of issue: 2013-03-11 Revision No.: 6...
Page 14 CR-MM-1-0-00 PS-28 Cruiser SportCruiser LIST OF EFFECTIVE PAGES Chapter Page Date Chapter Page Date Revision No.: 4 Date of issue: 2012-12-10 0 - 10...
Page 15 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL Chapter 1 - General ..................1-1 Chapter 2 - Limitations / Maintenance checks ......... 2-1 Chapter 3 - Fuselage .................. 3-1 Chapter 4 - Wing ..................4-1 Chapter 5 - Tail unit ..................5-1 Chapter 6 - Control system ................
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CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL INTENTIONALLY LEFT BLANK Revision No.: - Date of issue: 2011-03-08 1 - 2...
Page 17: Table Of Contents
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL Contents Introduction ......................1-4 Airplane Classification ................... 1-4 1.2.1 Power Unit ....................1-4 1.2.2 Main Technical Data ................. 1-5 Airplane Manufacturer and Type Certificate Holder ..........1-7 Chapter Order ......................1-7 1.4.1 Page Numbering ..................
Page 18: Introduction
In accordance with requirements of the ASTM LSA regulations, the Czech Sport Aircraft a.s., as manufacturer of PS-28 Cruiser / SportCruiser airplane, provides information on maintaining airworthiness of the PS-28 Cruiser / SportCruiser airplane. Information is also contained in the following manuals issued by airplane manufacturer or by manufacturers of equipment used on the airplane: •...
Page 19: Main Technical Data
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL 1.2.2 Main Technical Data Wing • Span…………………………………………………..8.600 m (28.22 ft) • Area ................12.3 m (132.3 sq.ft) • MAC ................1,500 mm (59.1 in) • Wing loading ............. 49 kg/m (10.0 lb/sq.ft)
Page 20 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL Fig. 1-1: Three-view drawing Revision No.: 1 Date of issue: 2011-07-08 1 - 6...
Page 21: Airplane Manufacturer And Type Certificate Holder
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL Airplane Manufacturer and Type Certificate Holder Czech Sport Aircraft a.s. Na Záhonech 1177/212, 686 04 Kunovice Czech Republic www.czechsportaircraft.com; office@czechsportaircraft.com Fax: +420 576 519 394, Phone: +420 576 514 034 (Sales Dept.) Chapter Order Chapters in this manual are ordered in ascending sequence from No.
Page 22: Equipment List
Refer to the PS-28 Cruiser / SportCruiser Pilot′s Operating Handbook, Section 9 for actual Equipment list. Sources to Purchase Parts Spare parts ca be ordered from CSA through the PS-28 Cruiser / SportCruiser / PiperSport Illustrated Parts Catalogue (Doc. No. CR-IPC-1-0-00). List of Disposable Replacement Parts...
Page 23: General Safety Information
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL 1.13 General Safety Information Safety must be considered the first priority when performing maintenance or service on an aircraft or part. To minimize the risk to both yourself and others, begin by thinking through each task that is to be performed before starting any work.
Page 24: Definitions And Abbreviations
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL 1.14 Definitions and abbreviations ACCU Accumulator ADAHRS Air Data Attitude and Heading Reference System Annual condition inspection detailed inspection accomplished once a year on a LSA in accordance with instructions provided in the maintenance manual supplied with the aircraft. The purpose of the inspection is to look for any wear, corrosion, or damage that would cause an aircraft to not be in a condition for safe operation.
Page 25 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL Power unit (1 kW = 1.341 hp) liter (1 l = 0.22 UK gal = 0.264 US gal) pounds (1 lb = 0.4536 kg) force unit (1 lbf = 4.45 N) Line maintenance...
Page 26 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 1 – GENERAL Nautical Mile (1 NM = 1,852 m) Outside Air Temperature System is switched off or control element is in off-position System is switched on or control element is in on- position Overhaul...
Page 27 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS Contents General ........................2-2 Airframe life limitation .................... 2-2 Aircraft parts life limitation ..................2-2 Ordering spare parts ....................2-3 Terms and list of aircraft regular maintenance works ..........2-3 2.5.1...
Page 28: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS General This chapter contains information about: • airframe life limitations • aircraft parts life limitations • terms and list of aircraft regular maintenance works • lubrication chart Airframe life limitation Initial airframe life is 5,000 FH.
Page 29: Ordering Spare Parts
2.5.1 General Authorization to perform Time Limits/Maintenance Checks and Inspections: Repairman (LS-M) or Mechanic (A&P) Maintenance system serves to maintain flight airworthiness of the PS-28 Cruiser / SportCruiser airplane. Maintenance system is composed of special and scheduled inspections, which must be...
Page 30: Tables Of Inspection Tasks
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS CAUTION: 100-FH LIMIT CAN BE EXCEEDED MAX. BY 5 FH PROVIDING THAT THIS EXCEEDING WILL BE JUST TO FINISH FLIGHT WHICH STARTED BEFORE REACTING 100-FH TERM OR FOR FLIGHT WITH THE...
Page 31 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SPECIAL INSPECTION AFTER FIRST 5 AND 25 FH Aircraft S/N: ………………… TSN (FH): ………… Registration mark: ………………… TSN (cycles): ………… Page: 1 of 1 Chpt. Prescribed works Made by...
Page 32 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED SPECIAL INSPECTION Aircraft S/N: ………………… TSN (FH): ………… Registration mark: ………………… TSN (cycles): ………… Page: 1 of 1 Chpt. Prescribed works Made by Checked by Klassic 170 /3/R propeller 50 FH inspection Remove the propeller spinner.
Page 33 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED INSPECTION AFTER 50 FH Aircraft S/N: ………………… TSN (FH): ………… Registration mark: ………………… TSN (cycles): ………… Page: 1 of 1 Chpt. Prescribed works Made by Checked by...
Page 34 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Aircraft S/N: ………………… ………… TSN (FH): Registration mark: ………………… TSN (cycles): ………… Type of inspection: ………………… Page: 1 of 7 Chpt.
Page 35: Date Of Issue: 2014
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Page: 2 of 7 Chpt. Prescribed works Made by Checked by Wing Visually check surface condition - loosened rivets, deformation, cracks and some other damage.
Page 36 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Page: 3 of 7 Chpt. Prescribed works Made by Checked by Tail Unit (continued) Check for free travel of the rudder.
Page 37 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Page: 4 of 7 Chpt. Prescribed works Made by Checked by Equipment (continued) Check attachment, security and routing of BRS activating handle.
Page 38 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Page: 5 of 7 Chpt. Prescribed works Made by Checked by Fuel System Drain fuel tanks and gascolator (see 9.5.2).
Page 39 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Page: 6 of 7 Chpt. Prescribed works Made by Checked by Electrical System Check attachment and condition of battery.
Page 40 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS SCHEDULED ANNUAL PERIODICAL INSPECTION OR INSPECTION AFTER 100 FH Page: 7 of 7 Chpt. Prescribed works Made by Checked by Operational and Functional Tests Check the function of the interior and exterior lighting.
Page 41: Lubrication Chart
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS Lubrication chart After first Every Every Unit Area of lubrication Lubricant 25 FH 100 FH 500 FH Throttle control cable on the inlet into LPS1 terminal (in the engine compartment).
Page 42 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS After first Every Every Unit Area of lubrication Lubricant 25 FH 100 FH 500 FH AeroShell Hinges. Grease 22 AeroShell Rod end bearings of the control tubes. Grease 22...
Page 43 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS After first Every Every Unit Area of lubrication Lubricant 25 FH 100 FH 500 FH AeroShell Rudder hinges. Grease 22 Cable shackles on the rudder control AeroShell cables.
Page 44 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 2 – TIME LIMITS / MAINTENANCE CHECKS After first Every Every Unit Area of lubrication Lubricant 25 FH 100 FH 500 FH AeroShell All movable links in the cockpit. Grease 22 Rudder control AeroShell Cable shackles of rudder control.
Page 45 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE Contents General ........................3-2 Description and operation ..................3-2 3.2.1 Front part of the fuselage ..............3-2 3.2.2 Rear part of the fuselage ............... 3-2 3.2.3 Cockpit ....................3-3 3.2.4 Baggage compartment ................3-4 3.2.5...
Page 46: General
CHAPTER 3 – FUSELAGE General PS-28 Cruiser / SportCruiser fuselage is a semi-monocoque structure formed by stiffeners and aluminum sheet. The fuselage consists of the front part with the cockpit and the rear part, the integral part of which is the fin.
Page 47: Cockpit
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE 1 Nose landing gear attachments 2 Wing attachment, main 3 Wing attachment, rear 4 Main landing gear attachments 5 Engine mount attachments 6 Rudder attachments 7 Stabilizer attachments Fig. 3-2: Fuselage monocoque 3.2.3...
Page 48: Baggage Compartment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE 3.2.4 Baggage compartment Baggage compartment (8, Fig. 3-3) is located between the seats and the bulkhead No. 7. Max. baggage weight transported in the baggage compartment is 18 kg (40 lbs). 3.2.5...
Page 49: Canopy
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE 3.2.5.1 Canopy The canopy (1, Fig. 3-3) has a semi drop shape and enables access to the cockpit. The canopy consists of composite frame on which the windscreen is attached. The canopy is suspended in two swivel hinges (2) on front sides of the composite fixed frame.
Page 50 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE 1 Tow hook 2 Strut (4 pcs.) 3 Lower attachment 4 Side attachment 5 Control lever Fig. 3-4: Towing gear Revision No.: - Date of issue: 2011-03-08 3 - 6...
Page 51: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE Removal / Installation 3.3.1 Canopy removal Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: socket wrench 7/16” screwdriver pliers CAUTION: DURING CANOPY REMOVAL BE CAREFULLY TO AVOID SCRATCHING THE GLASS.
Page 52: Gas Strut Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE NOTE Access to the nuts (5) and washers (6) is from the cockpit. 1 Canopy 5 Nut 2 Gas strut 6 Washer 3 Dummy plug 7 Handle 4 Bolt Fig. 3-5: Canopy removal / installation 3.3.3...
Page 53: Gas Strut Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE 1 Gas strut 2 Ball joint end fitting 3 Safety clip 4 Ball stud 5 Canopy frame 6 Fixed frame Fig. 3-6: Gas strut removal / installation 3.3.4 Gas strut installation Type of maintenance: line...
Page 54: Cabin Lock Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 3 – FUSELAGE (b) Remove the lock (1). 1 Lock 2 Screw Fig 3-7: Canopy lock removal / installation 3.3.6 Cabin lock installation Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: screwdriver (a) Put the lock (1, Fig.
Page 55 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING Contents General ........................4-2 Description and operation ..................4-2 4.2.1 Wing ...................... 4-2 4.2.2 Wing flaps ....................4-3 4.2.3 Ailerons ....................4-4 4.2.4 Fuel tanks ....................4-4 4.2.5 Wing lockers ..................4-5 Removal / Installation ....................
Page 56: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING General PS-28 Cruiser / SportCruiser wing is an aluminum structure and is equipped with flaps, ailerons and fuel tanks. This chapter describes the structure of: • wings • wing flaps • ailerons •...
Page 57: Wing Flaps
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING 1 Aileron 6 Position light 2 Flap 7 Wing locker 3 Wing tip 8 Fuel quantity sensor cover 4 Front attachment 9 Filler cap 5 Rear attachment Fig. 4-2: Wing, left 4.2.2 Wing flaps Flaps are of all-metal structure consisting of the skin (1, Fig.
Page 58: Ailerons
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING 1 Flap skin 2 Flap rib 3 Guiding plate 4 Flap hinge Fig. 4-3: Wing flap, left 4.2.3 Ailerons Ailerons (Fig. 4-4) are of aluminum structure consisting of the skin (1) aluminum sheet metal, spar and ribs (2) which are connected by means of riveting.
Page 59: Fuel Tanks
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING 4.2.4 Fuel tanks Fuel tanks are of welded all-metal structure consisting of aluminum sheet metal skin (1, Fig. 4- 5) and two ribs (2). There are on each tank filler neck (3), fuel quantity sensor (4), venting tube (5), finger screen (6) and drain valve (7).
Page 60: Wing Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING (d) Remove cover (11, Fig. 4-7) on the bottom wing root. (e) Disconnect rear attachment bolts on rear spar. (f) Secure the flap in closed position by means of the cable ties (on flap hinges).
Page 61 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING (g) Attach the bolt and nut into the rear attachment of the wing and tight it with the tightening moment 11 – 16 Nm (100 – 140 inch.lb). (i) Put the washers on all of 6 attachment bolts of the wing and screw the nuts on them.
Page 62: Wing Flap Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING 4.3.3 Wing flap removal Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size 7/16 in (a) Open the flap (1, Fig, 4-7) in full position.
Page 63: Wing Flap Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING 4.3.4 Wing flap installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size 7/16 in (a) Clean all attachments and apply lubricant on it (see 2.6). Do the same for the hinges on the wing.
Page 64: Aileron Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING 4.3.6 Aileron installation Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in pliers (a) Clean all attachments and apply lubricant on it (see 2.6). Do the same for the hinges on the wing.
Page 65: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 4 - WING Check / Adjustment No procedures included. Exchanges / Service information No procedures included. Date of issue: 2011-03-08 Revision No.: - 4 - 11...
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Page 67 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT Contents General ........................5-2 Description and operation ..................5-2 5.2.1 Horizontal stabilizer ................5-2 5.2.2 Elevator with tabs .................. 5-3 5.2.3 Fin ......................5-4 5.2.4 Rudder ....................5-5 Removal / Installation .................... 5-6 5.3.1...
Page 68: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT General Tail unit of PS-28 Cruiser / SportCruiser airplane is of all-metal structure and is composed of: • stabilizer • elevator with tabs • • rudder. Description and operation 5.2.1 Stabilizer Stabilizer (1, Fig.
Page 69: Elevator With Tabs
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 5.2.2 Elevator with tabs Elevator (1, Fig.5-2) is of all-metal structure and consists of aluminum skin, spar and ribs. Individual parts are assembled by riveting. Control lever (5) is riveted on middle elevator rib.
Page 70: Fin
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 5.2.3 The vertical fin (1, Fig. 5-3) is of an aluminum structure and is an integral part with the rear part of the fuselage. The fin consists of stiffeners, spar, ribs and aluminum skin. Individual parts are assembled by riveting.
Page 71: Rudder
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 5.2.4 Rudder The rudder (1, Fig. 5-4) is of aluminum structure and consists of spar, ribs and aluminum skin. Individual parts are assembled by riveting. On the spar are two attachments lower one (3) and upper one (2) for the rudder suspension on the fin.
Page 72: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT Removal / Installation 5.3.1 Horizontal stabilizer removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in screwdriver cutting pliers NOTE: For stabilizer removal three persons are requested.
Page 73 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT (i) Perform check the trim tab operation and elevator deflections (see 6.4.3), possibly adjusting of elevator deflections (see 6.4.4). 1 Stabilizer 14 Nut 2 Elevator 15 Washer 3 Rear cover 16 Bolt...
Page 74: Elevator Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 5.3.3 Elevator removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in cutting pliers NOTE: For elevator removal two persons are requested.
Page 75: Trim Tab Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT (j) Perform check the trim tab operation and elevator deflections (see 6.4.3), possibly adjusting of elevator deflections (see 6.4.4) 5.3.5 Trim tab removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P).
Page 76: Trim Tab Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 5.3.6 Trim tab installation Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: pliers, cutting pliers pliers for riveting (a) Put the trim tab (1, Fig. 5-6) with piano hinge (7) in appropriate position to the elevator.
Page 77: Rudder Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 5.3.9 Rudder removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 3/8 in, 7/16 in NOTE: For rudder removal on two persons are requested.
Page 78: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 5 – TAIL UNIT 1 Rudder 6 Bolt 2 Bolt 7 Nut 3 Nut 8 Washer 4 Washer 9 Cotter pin 5 Rudder control cable Fig. 5-7: Rudder removal / installation Check / Adjustment No procedures included.
Page 79 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM Contents General ........................6-2 Description and operation ..................6-2 6.2.1 Lateral control ..................6-2 6.2.2 Longitudinal control ................6-3 6.2.3 Directional control .................. 6-3 6.2.4 Elevator and aileron trim tab control ............6-4 6.2.5...
Page 80: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.1 General PS-28 Cruiser / SportCruiser airplane is equipped with dual controls which enables pilot training. Airplane control includes: • lateral control (aileron control) • longitudinal control (elevator control) • directional control (rudder control) •...
Page 81: Longitudinal Control
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.2.2 Longitudinal control The elevator is controlled by control sticks. Movement of control sticks is transferred by system of transmission levers and push rods to the elevator. Forward and backward movement of the control stick is transferred by the push rod lead through the central channel between seats to the two-arm lever which is located under the baggage floor.
Page 82: Elevator And Aileron Trim Tab Control
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM Fig. 6-3: Directional control scheme 6.2.4 Elevator and aileron trim tab control The elevator and aileron trim tabs are controlled by the electrical actuators installed in elevator/right aileron and connected per threaded rod with trim tab. Control switches are integrated part of grips.
Page 83: Wing Flap Control
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.2.5 Wing flap control Wing flaps are controlled by electric flaps actuator connected with flaps per torque tube with control pins on each end. The flaps actuator located in fuselage under floor of baggage space and is controlled by a rocker switch located in cockpit.
Page 84: Autopilot System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.2.6 Autopilot system The EFIS D100 autopilot system is a digital flight control system that provides roll and pitch control. The system has the following components: - EFIS D100 - AP74 autopilot interface module...
Page 85: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3 Removal / Installation 6.3.1 General principles for work on control system Push rod assembly Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in Set the push rods to the prescribed length before assembling, tighten the nuts slightly, and do not secure them for the time being.
Page 86: Control Stick Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM (b) Unscrew the nuts (17), remove the washers (18) and disconnect the aileron control rods (4) from sticks (2); remove the cases (19). (c) Remove the grips (3) and disconnect wires (24) for trim tab switches and PTT on the grips.
Page 87 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 1 Transmission tube 14 Washer 2 Control stick 15 Nylon washer 3 Grip 16 Cotter pin 4 Aileron control rod 17 Nut 5 Bolt 18 Washer 6 Nut 19 Case 7 Washer...
Page 88: Flap Control Actuator Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.4 Flap control actuator removal Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size 7/16 in, 1/2 in, screwdriver (a) Set the flap to the landing position; switch off electrical power of the airplane.
Page 89: Flap Control Actuator Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.5 Flap control actuator installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size 7/16 in, 1/2 in, screwdriver (a) Fit the flap actuator (1, Fig. 6-8) to the actuator hinge (10), insert the bolt (3) to the hole, install the washer (5), screw and tighten the nut (4).
Page 90: Trim Tab Control Actuator Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.7 Trim tab control actuator installation Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size No.5 screwdriver pliers pliers for riveting (a) Fit the rod (6, Fig. 6-9) to the actuator rod, insert pin (7) with washer (8) into the hole, insert the washer (5) and secure with the new cotter pin (9).
Page 91: Removal Of Aileron Control Lever Behind The Seats
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM NOTE Figure shows the elevator trim tab control actuator. 1 Trim tab control actuator Pin (2 pcs.) 2 Actuator wires Washer (2 pcs.) 3 Screw Cotter pin (2 pcs.) 4 Nut...
Page 92: Installation Of Aileron Control Lever Behind The Seats
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.9 Installation of aileron control lever behind the seats Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in (a) Check condition of the control lever and lubrication of the friction surfaces. If the friction surfaces are contaminated, then carefully remove contamination and grease them with lubricant (see 2.6).
Page 93: Removal Of Aileron Control Bell Crank In The Wing
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 1 Two-arm lever 2 Bolt 10 Washer 3 Nut 11 Nylon washer 4 Washer 12 Cotter pin 5 Bolt 13 Control rod I 6 Nut 14 Control rod II 7 Washer...
Page 94 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM NOTE: The bell cranks located on the bracket in the position of the rear rib No. 7 between the spars. Removal is identical for the left and the right aileron bell crank.
Page 95: Installation Of Aileron Control Bell Crank In The Wing
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.11 Installation of aileron control bell crank in the wing Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in screwdriver NOTE: Installation is identical for the left and the right aileron bell crank.
Page 96: Installation Of The Two-Arm Levers In The Fuselage
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.12.2 Removal of the middle two-arm lever (a) Remove the front cover (between bulkheads No. 8 and 9) at the bottom of the fuselage rear part. (b) Unscrew the nuts (5, Fig. 6-12), remove washers (6) and bolts (4) and disconnect rods (13;...
Page 97 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.13.2 Installation of middle two-arm lever (a) Check condition of the control lever and lubrication of the friction surfaces. If the friction surfaces are contaminated, then carefully remove contamination and grease them with lubricant (see 2.6).
Page 98 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 1 Front two-arm lever 11 Cotter pin 2 Middle two-arm lever 12 Front control rod I 3 Rear two-arm lever 13 Front control rod II 4 Bolt 14 Middle control rod...
Page 99: Autopilot Servos Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.14 Autopilot servos removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size 7/16 in screwdriver pliers 6.3.14.1 Removal of the roll servo (a) Set the MASTER BAT switch, EFIS and ROLL SERVO circuit breakers to OFF.
Page 100 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 1 Roll servo 13 Nut 2 Stop 14 Washer 3 Servo base 15 Bolt 4 Bolt (4 pcs) 16 Bushing 5 Washer (4 pcs) 17 Bushing 6 Bolt (4 pcs) 18 Nut...
Page 101 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.3.15 Autopilot servos installation 6.3.15.1 Installation of the roll servo (a) Insert the servo (1, Fig. 6-13) to the servo base (3), insert the bolts (6) with the washers (7; 8) to the holes and tighten the bolts; secure the bolts (6) with the lockwire.
Page 102 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM NOTE The nuts (22) and the washers (23) are on the fuselage bottom side. 1 Pitch servo 15 Nut 2 Stop 16 Washer 3 Bolt (4 pcs) 17 Bolt 4 Washer (3 pcs)
Page 103: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.4 Check / Adjustment 6.4.1 Check of play in control Admissible plays in control are mentioned in the following table: Control Admissible play Area to measure play longitudinal max 4 mm (5/32 in) at the end of the control stick in longitudinal axis of the airplane...
Page 104: Check For Friction In Control System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM Lateral control Measure play at the end of the control stick by the measuring instrument from the fuselage side at blocked ailerons in the neutral position. First block the right aileron and measure play on the control stick, then measure play at the blocked left aileron.
Page 105: Checking Control Surface Deflections
CHAPTER 6 – CONTROL SYSTEM Fig 6-16: Friction in directional control system 6.4.3 Checking control surface deflections Control surface deflections of PS-28 Cruiser / SportCruiser are shown in the following table: 15° ± 1° up Aileron 15° ± 1° down 30°...
Page 106 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM Measuring wing flap deflections (a) Attach the protractor with the deflecting pointer on the upper flap skin by means of the clamp. (b) Set the wing flap to the 0°position. (c) Set the protractor to 0° - starting value of measuring.
Page 107: Adjustment Of Control Surface Deflections
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.4.4 Adjustment of control surface deflections Adjustment of control surface deflections to be made to the values showed in the Tab. 6-1. At adjusting the airplane control, neutral position of the control surfaces is taken as the starting point.
Page 108: Exchanges / Service Information
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 6.4.5 Checking condition of rudder control cables. (a) Carefully inspect the control cable especially on the following areas: • in the area of cable attachment on the rudder control pedals •...
Page 109 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM (l) Secure the nut (13) with the new cotter pin (15). (m) Check (see 6.4.3) and adjust (see 6.4.4) rudder deflections. (n) Secure the turnbuckle (4; 5; 6) with the lockwire.
Page 110 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 6 – CONTROL SYSTEM 1 Control cable 10 Cotter pin 2 Cable thimble 11 Cable shackle 3 Nicopress sleeve 12 Bolt 4 Turnbuckle eye 13 Nut 5 Turnbuckle barrel 14 Washer 6 Turnbuckle fork 15 Cotter pin...
Page 111 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT Contents General ........................7-2 Description and operation ..................7-2 7.2.1 Seats ..................... 7-2 7.2.2 Safety harnesses ................... 7-2 7.2.3 Ballistic Recovery System ..............7-3 7.2.4 Emergency Locator Transmitter ............7-3 Removal / Installation .................... 7-4 7.3.1...
Page 112: General
Description and operation 7.2.1 Seats Seats (1, Fig. 7-1) of the PS-28 Cruiser / SportCruiser airplane are fixed and are equipped with upholstered cushions attached on Velcro. The seat backs (2) are attached to the bulkhead No. 4 per piano hinge.
Page 113: Ballistic Recovery System
NOTE: For detailed information refer to Owner's Manual for BRS-6 Emergency Parachute Recovery Systems (Doc. No. 020000-03) and Parachute Installation Manual for the BRS-1350 onto the Czech Sport Aircraft SportCruiser (Doc. No. 020016-PM), latest revision. 1 Parachute 4 Rear attachment cable...
Page 114: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT The ELT main unit is mounted in baggage compartment, remote switch unit with the buzzer is mounted on the right instrument panel; the ELT antenna is installed on the upper part of the fuselage.
Page 115: Brs Parachute Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT 1 Attachment bracket 4 Nut 2 Bushing 5 Washer 3 Bolt Fig. 7-3: Safety harnesses removal / installation 7.3.4 BRS parachute removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P)
Page 116 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT WARNING: UNAUTHORIZED PERSONNEL SHOULD NOT ATTEMPT TO MODIFY, REPAIR, OR DISASSEMBLE BRS SYSTEM AT ANY TIME. DURING ALL SERVICE WORK BEWARE OF ACTIVATING THE BRS ROCKET! NOTE: BRS parachute must be removed from the aircraft for repacking. This service date is printed on placards located on the side of centre panel and on the parachute.
Page 117: Brs Parachute Installation
ALL SERVICE WORK BEWARE OF ACTIVATING THE BRS ROCKET! (a) Install the parachute – see Parachute Installation Manual for the BRS-1350 onto the Czech Sport Aircraft SportCruiser (Doc. No. 020016-PM), points 2.8 to 2-17, and 3-5 to 3.11. (b) Install the BRS rocket (see 7.3.7) (c) Assemble centre panel and install COMM/NAV equipment.
Page 118 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT WARNING: NEVER POINT ROCKET AT ANYONE. ACCIDENTAL ACTIVATION MAY CAUSE DEATH OR SERIOUS INJURY! ASSEMBLY MUST BE DONE IN THIS SEQUENCE. IF DONE INCORRECTLY, ACCIDENTAL DISCHARGE OF ROCKET MAY OCCUR AND MAY CAUSE DEATH OR SERIOUS INJURY! (c) Remove plastic cap (6).
Page 119: Brs Rocket Installation
(d) Install the rocket – see Parachute Installation Manual for the BRS-1350 onto the Czech Sport Aircraft SportCruiser (Doc. No. 020016-PM), points 3.1 to 3-11. (e) Connect the activation housing to the rocket - see Parachute Installation Manual for the BRS-1350 onto the Czech Sport Aircraft SportCruiser (Doc.
Page 120: Elt Antenna Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT 7.3.9 ELT antenna installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench No. 3/4 in (a) Remove the protective cover from the antenna connector. (b) Insert the antenna (4, Fig. 7-6) to the hole in the fuselage upper part (7).
Page 121: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT 7.4 Check / Adjustment 7.4.1 Checking of safety harnesses Check harnesses surface for any damages. Check the lock system function. Check the attachment points of shoulder and side harnesses for any damages or corrosion.
Page 122 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 7 – EQUIPMENT INTENTIONALLY LEFT BLANK Revision No.: 1 Date of issue: 2011-07-08 7 - 12...
Page 123 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR Contents General ........................8-2 Description and operation ..................8-2 8.2.1 Main landing gear .................. 8-2 8.2.1.1 Main landing gear wheel ............8-3 8.2.2 Nose landing gear ................. 8-3 8.2.2.1 Nose landing gear wheel ............8-4 8.2.3...
Page 124: General
CHAPTER 8 – LANDING GEAR General PS-28 Cruiser / SportCruiser airplane landing gear is of three-wheel fixed design and consists of the main landing gear and the nose landing gear. The nose landing gear is freely rotatable. The main landing gear wheels are equipped with hydraulic disc brakes.
Page 125: Main Landing Gear Wheel
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.2.1.1 Main landing gear wheel Main landing gear wheel rim (2; 3, Fig. 8-2) is pressed of aluminum. Wheel rim is split in order to facilitate assembly and disassembly of tire. Both halves are joined by bolts (9). Main landing gear wheels are equipped with the brake discs (7) which are attached to the inner half of the wheel rims (3).
Page 126: Nose Landing Gear
8.2.2 Nose landing gear The nose landing gear of PS-28 Cruiser / SportCruiser airplane is not steerable and consists of steel welded landing gear leg (1, Fig. 8-3), aluminum fork (1, Fig. 8-4), shock absorber (2, Fig. 8-3) and the wheel (9). The landing gear is attached to the brackets (7) installed on the bulkhead No.
Page 127: Nose Landing Gear Wheel
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.2.2.1 Nose landing gear wheel The nose landing gear wheel rim (2; 3, Fig. 8-4) is pressed of aluminum. Wheel rim is split in order to facilitate assembly and disassembly of tire. Both halves are connected by bolts (9).
Page 128: Brake System
8.2.3 Brake system PS-28 Cruiser / SportCruiser airplane is equipped with hydraulic disc brakes on the main landing gear wheels. Brake system consists of the brake pedals (part of rudder control pedals, see Fig. 8-9), brake pumps, parking brake valve, hoses for brake fluid supply, brake calipers and brake pads.
Page 129: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR Removal / Installation 8.3.1 Removal of main wheel fairing Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: Phillips PH2 screwdriver (a) Unscrew the bolts (4, Fig. 8-6) with the washers (5) attaching the wheel fairing (1) on the brackets (2;...
Page 130: Removal Of Main Landing Gear Wheel
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.3.3 Removal of main landing gear wheel Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: socket wrench size 1 1/2 in Allen wrench size 3/16 in...
Page 131: Installation Of Main Landing Gear Wheel
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.3.4 Installation of main landing gear wheel Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: socket wrench size 1 1/2 in Allen wrench size 3/16 in pliers (a) Clear the wheel axle (2, Fig.
Page 132: Installation Of Nose Wheel Fairing
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 1 Front part of the nose wheel fairing 5 Wheel bracket 2 Rear part of the nose wheel fairing 6 Tow bracket 3 Bolt (8 pcs.) 7 Washer (18 pcs.) 4 Bolt (10 pcs.) Fig.
Page 133: Removal Of Nose Landing Gear Wheel
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.3.7 Removal of nose landing gear wheel Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: wrench size 1 1/8 in pliers (a) Jack and support the airplane (see 14.2).
Page 134: Installation Of Nose Landing Gear Wheel
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.3.8 Installation of nose landing gear wheel Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: wrench size 1 1/8 in pliers (a) Clear the wheel axle (2, Fig. 8-9) of impurities and grease it slightly.
Page 135: Installation Of The Main Landing Gear Leg
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR NOTE For clearness is not displayed the channel cover. 1 Main landing gear leg 6 Chamber 2 Main gear attachment 7 Bolt 3 Tube 8 Locknut 4 Locknut 9 Washer 5 Washer 10 Spacer Fig.
Page 136: Removal Of Nose Landing Gear Leg
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR (d) Insert the bolts (7) through spacer (10), chamber (6) and leg (1), install the washers (9) and tighten nuts (8; 4). (e) Connect the brake lines. (f) Install seat. (g) Fill brake system with brake liquid and air-bleed it (see 8.5.4).
Page 137: Removal Of Brake Pumps
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 1 Nose landing gear leg 2 Bolt 3 Nut 4 Washer 5 Tube 6 Bolt 7 Washer 8 Shock absorber 9 Cotter pin For information: 10 Bracket NOTE Access to the bolts (6) is from the cockpit.
Page 138 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR Sport pilot or higher Tools needed: wrench size 1/2 in, 3/8 in (a) Insert the brake pump (1; 2, Fig. 8-12) according to the figure to the floor bracket (14) and install the bolt (4) with the nut (5) and washer (6);...
Page 139: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.4 Check / Adjustment 8.4.1 Check of nose landing gear shock absorber a) Several times hoist and lower the nose landing gear of the airplane. (b) Measure value of absorber and nose landing gear compression according to Fig. 8-13.
Page 140: Check Of Nose Landing Gear Leg For Cracks
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR (k) Apply Loctite 221 on the bolt (8) and install the cover (7); install nose wheel (see 8.3.8) and nose wheel fairing (see 8.3.6). 1 Spindle Cotter pin 2 Friction washer...
Page 141 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR (d) Using flashlight and 10x magnifier, visually inspect nose landing gear leg lower section and verify there is no evidence of cracking in paint on or around place of the weld of the tube and the bracket.
Page 142: Changes / Service Information
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.5 Changes / Service information 8.5.1 Tire change Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: wrench size 1/2 in Allen wrench size 1/4 in (a) Jack and support the airplane (see 14.2).
Page 143: Change Of Nose Landing Gear Shock Absorber Dumping Elements
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR NOTE Figure shows the replacement tire of the main landing gear wheel. 1 Wheel rim, outer 7 Lock nut 2 Wheel rim, inner 8 Washer 3 Hub 9 Washer 4 Brake disc...
Page 144 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR (h) Gradually install on the tube end (1) washers (5; 7; 6; 8), screw and tighten the nut (9); secure it with the new cotter pin (10). (i) Put the lower end of the tube (1) to the bracket (16); install the bolt (11) with the nut (13) and washers (12), secure nut with the new cotter pin (10).
Page 145: Change Of Brake Lining
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.5.3 Change of brake lining Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: wrench size 7/16 in drill # 25 electric drill brake relining tool, pneumatic press...
Page 146: Lubrication Of Axis Of Rotation Of Nose Landing Gear
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR NOTE: The lining requires replacement when the wear indicator is no longer visible. Fig. 8-18: Change of brake lining 8.5.4 Lubrication of axis of rotation of nose landing gear Type of maintenance: line...
Page 147: Refilling / Exchanging Brake Fluid
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR 8.5.5 Refilling / exchanging brake fluid Draining brake fluid from brake system Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: wrench size 7/16” (a) Disconnect the brake hose from the brake cylinder and let brake fluid drain into the previously prepared can.
Page 148 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 8 – LANDING GEAR INTENTIONALLY LEFT BLANK Revision No.: 7 Date of issue: 2013-10-09 8 - 26...
Page 149 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Contents General ........................9-2 Description and operation ..................9-6 9.2.1 Fuel storage ................... 9-6 9.2.2 Fuel distribution ..................9-6 9.2.3 Indication of fuel quantity and pressure..........9-7 Removal / Installation .................... 9-8 9.3.1...
Page 150: General
The fuel system (see Fig. 9.1) is used for storing fuel in the airplane and it’s delivering to the engine. The fuel system of PS-28 Cruiser / SportCruiser airplane consists of the following parts: two fuel tanks, fuel tubing, selector valve, gascolator, mechanical fuel pump (located on the engine), electrical fuel pump, fuel quantity sensor, fuel flow-meter, fuel pressure sensor and drain valves of the fuel tanks.
Page 151 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Fig. 9-1: Fuel system layout (page 2 of 4) Date of issue: 2012-05-28 Revision No.: 3 9 - 3...
Page 152 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Fig. 9-1: Fuel system layout (page 3 of 4) Revision No.: 3 Date of issue: 2012-05-28 9 - 4...
Page 153 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Fig. 9-1: Fuel system layout (page 4 of 4) Date of issue: 2012-05-28 Revision No.: 3 9 - 5...
Page 154: Description And Operation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Description and operation 9.2.1 Fuel storage Fuel is stored in airplane in the fuel tanks. The fuel tanks are welded from Al-alloy sheet and their volume is 57 liters (15 US gallons) each. The tanks are located in the outer wings between ribs No.4 and 6a in front of the main spar.
Page 155: Indication Of Fuel Quantity And Pressure
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM fuel system and eliminates all mechanical impurities. The electrical fuel pump (6) is located on the firewall above the gascolator. 1 Fuel tank, left 5 Gascolator 2 Fuel tank, right 6 Electrical fuel pump...
Page 156: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Fig. 9-4: Float mechanism Removal / Installation 9.3.1 Fuel tank removal Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No. 8, 1/2 in, screwdriver drill diam.
Page 157: Fuel Tank Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM 9.3.2 Fuel tank installation Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No. 8, 1/2 in, screwdriver riveting pliers cutting pliers, pliers (a) Remove any hole seals from the tank.
Page 158: Installation Of The Finger Screen
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM 9.3.4 Installation of the finger screen Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: Screwdriver Socket wrench 11/16 inch (a) Screw the finger screen (2, Fig. 9-5) into the root tank rib – use LOCTITE 565 or equivalent sealant on finger screen thread.
Page 159 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM 1 Fuel quantity sensor 5 Wire 2 Gasket 6 Cover plate 3 Bolt 7 Rivet 4 Washer Fig. 9-6: Fuel quantity sensor removal / installation 9.3.6 Fuel quantity sensor installation Type of maintenance: line...
Page 160: Fuel Drain Valve Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM (a) Set the gasket (2, Fig. 9-6) on the fuel tank flange. (b) Set position and length of the fuel quantity sensor lever according to the Fig. 9-4. (c) Carefully put the fuel quantity sensor (1) into the tank and attach it using bolts (3) with washers (4) –...
Page 161: Fuel Drain Valve Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM 9.3.8 Fuel drain valve installation Type of maintenance: line Authorization to perform: Sport pilot or higher Tools needed: wrench size 1/2 in (a) Screw the drain valve (1, Fig. 9-7) in the tank (2) or gascolator – use LOCTITE 565 or equivalent sealant on the drain valve thread.
Page 162: Exchanges / Service Information
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM Exchanges / Service information 9.5.1 Fuel tank filling CAUTION: WHEN FILLING FUEL IN THE AIRPLANE, USE ONLY APPROVED KINDS OF FUEL MENTIONED IN THIS MANUAL IN 10.2.1, IN THE POH SECTION 2.4, IN THE ROTAX OPERATOR’S MANUAL SECTION 10.2.2 FUEL, IN THE ROTAX SERVICE INSTRUCTIONS SI-912-016.
Page 163: Fuel Filter Cleaning
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 9 – FUEL SYSTEM 9.5.3 Fuel filter cleaning Perform fuel filter cleaning at each scheduled maintenance or signs of irregular engine running Cleaning procedure (a) Move the fuel selector valve to the OFF position. (b) Use the drain valve to drain the existing fuel from the gascolator bowl.
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Page 165 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT Contents 10.1 General ........................ 10-3 10.2 Description and operation ..................10-3 10.2.1 Engine ....................10-3 10.2.1.1 Engine mount ..............10-4 10.2.1.2 Engine cowling ..............10-4 10.2.1.3 Engine control ..............10-5 10.2.1.4 Engine instruments ............10-5 10.2.1.5...
Page 166 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.4 Check / Adjustment .................... 10-37 10.4.1 Engine test ..................10-37 10.4.2 Klassic 170/3/R propeller inspection ..........10-37 10.4.2.1 Summary of propeller periodical inspection ....10-37 10.4.2.2 Prescribed inspection works .......... 10-37 10.4.3...
Page 167: General
CHAPTER 10 – POWERPLANT 10.1 General Power unit of PS-28 Cruiser airplane is the ROTAX 912 S2 or 912 ULS2 engine and - Woodcomp Klassic 170/3/R ground adjustable 3-blade propeller or - Sensenich 3B0R5R68C ground adjustable 3-blade propeller Standard power unit of SportCruiser airplane is the ROTAX 912 ULS2 engine and...
Page 168: Engine Mount
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT CAUTION: THE CONVENTIONAL GLYCOL/WATER COOLANT REDUCE TO APPLY MAXIMUM PERMISSIBLE COOLANT EXIT TEMPERATURE. Type of coolant used by aircrafts manufacturer is shown in Section 17.5. Fuel type: MOGAS (EN228 Super or EN 228 Super plus with max. 5% ethanol blend, min RON 95;...
Page 169: Engine Control
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT The lower cowling (2) is attached by means of quick fasteners (4) to the firewall and to the upper cowling (1). In the front part of the lower cowling (2), there is an oval hole (3) for air inlet to the radiator.
Page 170: Engine Cooling System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT Fig. 10-3: EMS D-120 10.2.1.5 Engine cooling system Engine cooling is combined, cylinder heads are liquid cooled, and cylinders are air cooled. Cooling circuit of cylinder heads is made as a closed system containing the pump (5, Fig.
Page 171: Engine Lubrication System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.2.1.6 Engine lubrication system Engine lubrication system is made with the dry sump. Engine lubrication system is equipped with the mechanically driven oil pump (3, Fig. 10-5) with oil filter (6) which ensures oil supply from the oil tank (4) located on the firewall through the thermostatic valve (9) and the oil cooler (5) to the lubricated points on the engine.
Page 172: Exhaust System
10.2.1.8 Exhaust system Exhaust system of PS-28 Cruiser / SportCruiser airplane consist of four exhaust tubes (1, Fig. 10-7) which lead exhaust gases from individual cylinders to the muffler (2). The muffler serves at the same time as a silencer. Exhaust gases are led from there by the exhaust tube (3) down the airplane.
Page 173: Ignition System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Exhaust tube 4 Spring 2 Muffler 5 Heat exchanger 3 Outlet exhaust tube 6 Spring Fig. 10-7: Exhaust system 10.2.1.9 Ignition system The engine is equipped with the double contactless ignition system. Every ignition circuit has its source of energy, control unit, 2-ignition coils and 4-spark plugs.
Page 174: Propeller
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.2.2 Propeller The Woodcomp Klassic is a three-blade ground adjustable composite propeller designed for the airplanes with piston engines with power up to 75 kW (100 hp) and max. propeller speed up to 2,600 rpm.
Page 175 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT Propeller type: 3B0R5R68C Max. speed: 5,800 rpm engine Diameter: 1.727 m (68 in) Pitch setting: No. 3 (18.3 ± 0.5°) Fig. 10-9: SR 3000 propeller control scheme NOTE: For detailed information refer to: - Operator´s Manual Electrical Adjustable Aircraft Propeller SR 3000;...
Page 176: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3 Removal / Installation 10.3.1 Removal of the engine from the airplane Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P). Tools needed: wrench size No.8, No.9, 3/8”, 7/16”, 9/16”...
Page 177: Installation Of The Engine On The Airplane
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Engine 3 Washer 2 Bolt 4 Engine mount Fig. 10-10: Engine removal / installation 10.3.2 Installation of the engine on the airplane Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P).
Page 178 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (b) Secure the bolt heads (2) by lockwire (see 15.8.2). (c) Install the exhaust system (see 10.3.12). (d) Connect wiring according the wiring diagrams (see Wiring Manual). (e) Install the oil cooler (see 10.3.14).
Page 179 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (n) Check fuel system tightness (see 9.4.1). (o) Install the propeller (see 10.3.4 or 10.3.6 or 10.3.8). (p) Install and connect the battery (see 11.3.3). (q) Install engine cowlings. (r) Perform engine test (see 10.4.1).
Page 180 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.4 Klassic 170/3/R propeller installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No.13, No. 16 (5/8”) Allen wrench size No. 6 screwdriver cutting pliers, pliers WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Disconnect the battery and remove upper line of spark plugs from the engine.
Page 181: 2A0R5R70En Propeller Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (h) The difference can be max. 1.5 mm (0.06 in). Possible bigger differences can be corrected by repetition the procedure from point (g). Fig. 10-14: Check of axial propeller running-out (i) Secure bolt heads (7, Fig. 10-12) by lockwire (see 15.8.2).
Page 182 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! NOTE: For propeller removal two persons are requested. (a) Disconnect the battery and remove upper line of spark plugs from the engine. (b) Unscrew the screws (13, Fig. 10-15) and remove the propeller spinner (6).
Page 183: 2A0R5R70En Propeller Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.6 2A0R5R70EN propeller installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No.13, No. 16 (5/8”) Allen wrench size No. 6 screwdriver cutting pliers, pliers...
Page 184 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT CAUTION: THE HUB MUST SIT FLUSH AGAINST THE MOUNTING FLANGE. BOLT BREAKAGE WILL OCCUR IF NOT FLUSH. (g) Insert the pitch cylinder (3, Fig. 10-15) into the hub mount half (1), aligning the blade pin slots with the hub barrels.
Page 185: Sr3000 Propeller Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.7 SR3000 propeller removal Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No.13 screwdriver WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (f) Disconnect the battery and remove upper line of spark plugs from the engine.
Page 186: Sr3000 Propeller Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.8 SR3000 propeller installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No.13 screwdriver WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Disconnect the battery and remove upper line of spark plugs from the engine.
Page 187: 3B0R5R68C Propeller Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.9 3B0R5R68C propeller removal Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No.13 Allen wrench size No. 6 screwdriver WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Disconnect the battery and remove upper line of spark plugs from the engine.
Page 188: 3B0R5R68C Propeller Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.10 3B0R5R68C propeller installation Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench size No.13 Allen wrench size No. 6 screwdriver WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Disconnect the battery and remove upper line of spark plugs from the engine.
Page 189: Air Intake System Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (m) Run the propeller for approximately 5 minutes at 50% of the desired rpm. Check the clamping bolts to see if they have lost torque. If they have, it is because the blades have firmly seated themselves.
Page 190: Air Intake System Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Airbox Silentblock 2 Hose connecting airbox / carburetor 10 Bracket 3 Hose 11 Washer 4 Hose clamp 12 Nut 5 Cable tie 13 Control cable 6 Drain hose 14 Air intake changeover lever 7 Drain hose 15 Air hose –...
Page 191: Exhaust System Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Attach the outlet pipe of the airbox (1, Fig. 10-20) to the hoses (2) on the carburetor inlet necks; secure it by means of the hose clamps (4).
Page 192 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Muffler Spring 2 Exhaust tube 1 Locknut 3 Exhaust tube 2 Heat exchanger 4 Exhaust tube 3 Spring 5 Exhaust tube 4 Fig. 10-21: Exhaust system removal / installation 10.3.14 Exhaust system installation...
Page 193: Oil Cooler Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Install the exhaust tubes (2; 3; 4; 5, Fig. 10-21) to the engine necks. Mind a proper arrangement, each tube is designed for specific necks.
Page 194: Oil Cooler Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.16 Oil cooler installation Type of maintenance: line Authorization to perform: Sports pilot or higher Tools needed: wrench size No.19, No.30 WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Set the oil cooler (1, Fig. 10-22) to the bracket (10) and on the cooler necks install the upper pairs of washers (2;...
Page 195: Water Cooler Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Oil cooler Banjo bolt 2 Washer Sealing ring 3 Rubber washer Hose 4 Nut Hose clamp 5 Banjo fitting Fig. 10-22: Oil cooler removal / installation (page 2 of 2) 10.3.17...
Page 196 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Cooler Washer 2 Lower bracket Hose clamp 3 Upper bracket 10 Hose 4 Silentblock 11 Tube 5 Cap nut 12 Hose 6 Lock washer 13 Tube 7 Bolt Fig. 10-23: Water cooler removal / installation Revision No.: 2...
Page 197: Water Cooler Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.18 Water cooler installation Type of maintenance: line Authorization to perform: Sports pilot or higher Tools needed: wrench size No.10, No.17 screwdriver WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) As necessary, screw the silentblocks (4, Fig. 10-23) to the cooler.
Page 198 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Throttle control lever with choke Throttle bowden 2 Bolt Choke cable 3 Bushing 10 Choke bowden 4 Bushing For information: 5 Nut 11 Cover 6 Washer 12 Choke lever 7 Throttle cable 13 Throttle lever Fig.
Page 199: Carburetors Heating Knob Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT WARNING: ENGINE IGNITION MUST BE SWITCHED OFF! (a) Set the throttle control lever witch choke (1, Fig, 10-24) into the middle channel. (b) From one side shift the bolts (2) into the holes on the middle channel side.
Page 200: Carburetors Heating Knob Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.3.22 Carburetors heating knob installation Type of maintenance: line Authorization to perform: Sports pilot or higher Tools needed: wrench size No.8, No.14 screwdriver cutting pliers (a) Put the flexible housing (3, Fig. 10-25) with knob (2) into the hole in the instrument panel and firewall from behind and fasten it from both sides of the instrument panel by the nuts (6).
Page 201: Check / Adjustment
ROTAX 912 S2 / ULS2. IN THE COURSE OF THE WHOLE TEST AN AIRCRAFT MECHANIC WHO IS FAMILIARIZED WITH THE AIRCRAFT TYPE PS-28 CRUISER / SPORTCRUISER MUST BE PRESENT. (a) Perform the test out of the buildings at the place assigned for performing engine tests in broad daylight.
Page 202 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT ENGINE TEST REPORT PS-28 Cruiser / Aircraft Registration Serial No. SportCruiser Engine ROTAX Type 912 S2 / ULS2 Serial No. Propeller Type Serial No. Activity Set down values Measured values Starting up the engine Min.
Page 203: Klassic 170/3/R Propeller Inspection
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.4.2 Klassic 170/3/R propeller inspections 10.4.2.1 Summary of propeller periodical inspection: • Inspection of propeller after 50 hours of operation. • Inspection of propeller on 200 hours of operation and following after each next 150 hours of operation.
Page 204 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (b) Disassembly of the propeller and check the grip. Grip of the composite shank in propeller hub must be with interference 0.25 mm (diameter of shank of propeller blade must be by 0.25 mm higher than diameter of the hole in the hub.
Page 205 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (c) Check the surface of propeller blade. The blades must not exhibit traces of damage, cracks and deformations. As a damage it is not mentioned the usual operational wear (by friction, operation, washing etc.). In case of necessity can be exchanged the protection of leading edges –...
Page 206: Klassic 170/3/R Propeller Blades Pitch Setting
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.4.3 Klassic 170/3/R propeller blades pitch setting (a) Pull out each blade to it´s outer limit-away from the hub as there is an 1.5 mm (1/16″) movement range in its lock for expansion.
Page 207: 3B0R5R68C Propeller Inspections
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (d) Check propeller hub for: • Common state of surface. • Strength of connection of the upper part of hub to its lower part joint by bolts M6 checked by moment 10 Nm (7.4 ft.lb.).
Page 208: Adjusting Choke Control
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT (c) Check again whether the controller and the lever on the carburetor are on the stops. If not, perform adjusting by means of adjustable terminals on bowdens. (d) In order to prevent the bowdens at the carburetor from shifting out from the terminals, secure the bowdens with lockwire.
Page 209: Checking Exhaust System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 10.4.9 Checking exhaust system WARNING: CHECK OF EXHAUST SYSTEM VERY CAREFULLY. THE BURST OR LEAKY EXHAUST CAN EXPOSE THE CREW TO DANGER PRESENTED BY CARBON MONOXIDE OR CAN RESULT IN ENGINE POWER LOSS, POSSIBLY FIRE.
Page 210: Exchange / Refilling Cooling Liquid
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT 1 Oil tank 2 Cap 3 Dipstick Fig. 10-30: Oil volume check Oil draining Drain oil from the oil tank by unscrewing the plug (wrench size No.17) on the lower side of the oil tank.
Page 211: Exchange / Check Of Oil Filter
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT Drainage of cooling liquid Disconnect the hose supplying liquid from the radiator to the pump (at the lowest point of the system) and drain cooling liquid into the prepared vessel. Refilling cooling liquid Refill cooling liquid into the expansion tank in the engine compartment.
Page 212 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 10 – POWERPLANT INTENTIONALLY LEFT BLANK Revision No.: 3 Date of issue: 2012-05-28 10 - 48...
Page 213 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM Contents 11.1 General ........................ 11-2 11.2 Description and operation ..................11-2 11.2.1 Switches ....................11-4 11.2.2 Circuit breakers ................... 11-5 11.2.3 Fuses ....................11-7 11.2.4 Generator .................... 11-7 11.2.5 Battery ....................11-8 11.2.6...
Page 214: General
SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.1 General Electrical system of PS-28 Cruiser / SportCruiser airplane serves for supplying electrical current to the instruments. 11.2 Description and operation The airplane is equipped with 14 VDC electrical installations with grounded negative pole (see Fig.
Page 215 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM Fig. 11-1: Electrical system scheme Date of issue: 2011-03-08 Revision No.: - 11 - 3...
Page 216: Switches
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.2.1 Switches The switches serve for switching (ON/OFF) individual electrical circuits. Every switch is marked with a placard with designation of the circuit. The switches are located on the left instrument panel and on the middle channel. The buttons for ailerons and elevator trim are on the grip of the control stick.
Page 217: Circuit Breakers
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM Switches – instrument panel with the Skyview Designation Description MASTER BAT Main switch - switch of battery, VHF transceiver, intercom MASTER GEN Main switch - switch of generator EFIS1 Switch of EFIS 1 display...
Page 218 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM Circuit breakers – instrument panel with the analog instruments Circuit breaker of VHF transceiver COMM Circuit breaker of intercom ENG INSTR Circuit breaker of engine instruments Circuit breaker of optional navigation device...
Page 219: Fuses
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.2.3 Fuses Fuses serve for protecting individual electrical circuits from overloading. The box with the fuses is located on the firewall in the engine compartment. Fuses – instrument panel with the EFIS/EMS...
Page 220: Lighting
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.2.5 Battery Lead-acid maintenance-free battery is installed on firewall. Battery can be charged directly in the airplane after its disconnecting from the onboard electrical system. Technical parameters: Voltage 12 V Nominal capacity 20 Ah Max.
Page 221: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.3 Removal / Installation 11.3.1 Electrical Safety The aircraft has a low-voltage DC electrical system. When correctly maintained it is safe to work on. But the battery can supply heavy current through low-resistance circuits (for example, if you ground the positive output with a wrench by accident).
Page 222: Position / Strobe Light Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 1 Battery Washer 2 Wire Battery strap 3 Wire Bolt 4 Wire Washer 5 Bolt 10 Firewall Fig. 11-2: Battery removal / installation 11.3.4 Position / strobe light removal Type of maintenance: line...
Page 223: Position / Strobe Light Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.3.5 Position / strobe light installation Type of maintenance: line Authorization to perform: - Sports pilot or higher Tools needed: - screwdriver (a) Pass the wires (3, Fig. 11-3) through the appropriate hole in the gasket (2).
Page 224: Exchanges / Service Information
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM 11.4 Exchanges / Service information 11.4.1 Charging the battery (a) Disconnect the battery from the onboard electrical network. (b) Clean the battery contacts and connect the charging device on them. Mind the polarity! (c) Charging voltage at temperature of 25 °C (77 °F) is:...
Page 225 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM Fig. 11-4: Battery characteristics Date of issue: 2011-07-08 Revision No.: 1 11 - 13...
Page 226 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 11 – ELECTRICAL SYSTEM INTENTIONALLY LEFT BLANK Revision No.: 3 Date of issue: 2012-05-28 11 - 14...
Page 227 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS Contents 12.1 General ........................ 12-3 12.2 Description and operation ..................12-9 12.2.1 Pitot-static system ................12-9 12.2.2 Stall warning system................12-9 12.2.3 Flight instruments ................12-11 12.2.4 Engine instruments ................12-12 12.2.5...
Page 228 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 12.3.29 Removal of the SV-D1000 display ............ 12-39 12.3.30 Installation of the SV-D1000 display ..........12-40 12.3.31 Removal of SV-BAT-320 backup batteries ........12-41 12.3.32 Installation of SV-BAT-320 backup batteries ........12-41 12.3.33...
Page 229: General
The aircraft is equipped with the instrument panel that contains all flight, navigation, and engine instruments that are required for VFR operations. Figures 12-1 to 12-6 show the typical instrument panels used for PS-28 Cruiser / SportCruiser aircraft. EFIS D100...
Page 230 17 STROBE switch 35 CABIN OPENED red warning light 18 LDG L switch 36 BRS activation handle cover Fig. 12-2: PS-28 Cruiser instrument panel with EFIS / EMS and GTN 750 Revision No.: 4 Date of issue: 2012-12-10 12 - 4...
Page 231 23 AVIONICS switch 48 FUEL PUMP green signalling light 24 FUEL P switch 49 CABIN OPENED red warning light 25 NAV L switch Fig. 12-3: PS-28 Cruiser instrument panel with analog instruments Date of issue: 2012-12-10 Revision No.: 4 12 - 5...
Page 232 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS EFIS D100 21 AUTOPILOT DISCONNECT button 2 GTX 328 transponder 22 SL30 NAV/COMM 3 Airspeed indicator 23 FLAPS UP/DOWN switch 4 Altimeter 24 WING FLAP UP/DOWN position indicator ® 5 GPSMAP...
Page 233 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 1 Airspeed indicator 25 NAV L switch 2 Turn and bank indicator 26 STROBE switch 3 Artificial horizon 27 LDG L switch 4 Directional gyro 28 Keyed ignition switch 5 Altimeter...
Page 234 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 PFD SV-D1000 17 FLAPS UP/DOWN switch ® 2 GPSMAP 18 WING FLAP UP/DOWN position indicator 3 EMS SV-D1000 19 FUEL selector valve 4 Lighting cover 20 PARKING BRAKE knob...
Page 235: Description And Operation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.2 Description and operation 12.2.1 Pitot-static system The pitot-static tube for sensing static and total pressure is located under the left half of the wing close to the rib No. 4. Total pressure is sensed through the hole in the pitot-tube face and static pressure is sensed through the holes on the tube circumference.
Page 236 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS Fig. 12-8: Pitot-static system scheme Revision No.: 4 Date of issue: 2012-12-10 12 - 10...
Page 237: Flight Instruments
Other useful functions include a clock/timer, GPS data, outside air temperature and elevator trim indicator. Dynon EFIS D100 and EMS D120 are certified with the PS-28 Cruiser airplane. NOTE: For detailed information refer to EFIS D100 Installation Guide (P/N 100487-000, latest edition).
Page 238: Engine Instruments
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 12.2.4 Engine instruments Engine parameters (RPM, CHT, EGT, oil pressure and temperature, fuel pressure, manifold pressure) are displayed either on the EMS D120 or on the classical analog instruments. A typical example of the EMS display is shown in the Figure 10-3.
Page 239 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS The Apollo SL-40 is a 760-channel VHF Comm transceiver. NOTE: For detailed information refer to SL-40 Installation Manual (P/N 560-0956- 02a, latest edition) and Pilot′s Guide (P/N 560-0954-02, latest edition). Fig. 12-10: SL-40 VHF transceiver The PM3000 is a panel mounted, 4-place high-fidelity stereo intercom system that allows the pilot and copilot/passenger to communicate and listen to music.
Page 240 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS The panel-mounted GTX 328 is a TSO-certified Mode S digital transponder. In addition to displaying the code, reply symbol and mode of operation, the GTX 328 screen displays pressure altitude, density altitude, temperature, and timer functions, depending on equipment connections and configuration selection.
Page 241 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS Fig. 12-15: GPSMAP 695/696 The Aera 510 presents GPS-derived analog flight instrumentation, position, navigation, and hazard avoidance information to the pilot using a bright 4.3-inch diagonal high-definition sunlight readable color display with touch screen.
Page 242 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 650 unit includes an airborne VHF communications transceiver and airborne VOR / LOC and G / S receivers. NOTE: For detailed information refer to GTN 6XX/ 7XX AML STC Installation Manual (P/N 190-01007-A3, latest edition) and Pilot′s Guide (P/N 190-...
Page 243: Dynon Skyview System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS Antennas Fig. 12-19 shows the antenna locations. The COMM antenna (1) is installed on the upper part of the fuselage behind the canopy. The ELT antenna (3) is installed directly in the rear of the COMM antenna.
Page 244 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS Two SV-BAT-320 Backup Batteries provides over an hour of backup power to displays and modules. SV-EMS-220 engine module measures engine parameters - engine speed, manifold pressure, oil temperature and pressure, exhaust gas temperature, cylinder head temperature, fuel quantity, voltage, current, fuel pressure, fuel flow, flap and trim position.
Page 245: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3 Removal / Installation 12.3.1 Removal of the pitot-static tube Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: Phillips PH1 screwdriver pliers, cutting pliers (a) Loose securing bolt (4, Fig. 12-21) in the pitot-static tube bracket (2) and pull out a bit the pitot-static tube (1) with hoses from the bracket.
Page 246: Removal Of The Stall Warning System Lift Detector
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS Tools needed: Phillips PH1 screwdriver pliers, cutting pliers (a) Connect the hoses (3, Fig. 12-21) to the ports on the pitot-static tube (1) and secure them with cable ties. WARNING: WHEN CONNECTING THE PITOT-STATIC SYSTEM HOSES PAY INCREASED ATTENTION.
Page 247: Removal Of The Flight Instruments
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 1 Lift detector 2 Wire 3 Screw 4 Screw (4 pcs.) 5. Leading edge Fig. 12-22: Lift detector removal / installation 12.3.5 Removal of the flight instruments Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P)
Page 248: Installation Of The Flight Instruments
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 Altimeter Hose 2 Airspeed indicator Hose 3 Illuminator Cable tie 4 Screw 10 Wires 5 Nut For information: 6 Washer 11 Instrument panel Fig. 12-23: Flight instruments removal / installation 12.3.6...
Page 249: Removal Of The Efis D100
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS NOTE: The hose for static pressure line mark by S letter and for total pressure mark by T letter. (c) Connect the wires (10) to the illuminator (3). (d) Put the instrument (1; 2) and illuminator (3) in position in the panel (11).
Page 250 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 EFIS D100 Hose 2 Access hole of the locking screw Cable tie 3 Static port Connector 4 Pitot port For information: 5 Hose Mounting rack Fig. 12-24: EFIS D100 removal / installation Revision No.: 4...
Page 251: Installation Of The Efis D100
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.8 Installation of the EFIS D100 Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: 7/64 Allen wrench (a) Remove the protective covers from the rear ports on the unit.
Page 252 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 Remote compass module 2 Connector 3 Screw (4 pcs.) 4 Washer (2 pcs.) For information: 5 Bracket Fig. 12-25: NAV antenna removal / installation 12.3.10 Installation of EDC-10A remote compass module...
Page 253 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS (a) Set the MASTER BAT, EMS switches to OFF. (b) Put a 7/64 Allen wrench into the access hole (2, Fig. 12-26) for the locking screw; engage the screw. (c) Turn the screw counter-clockwise until the unit disengages from the mounting rack.
Page 254: Installation Of The Ems D120
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 12.3.12 Installation of the EMS D120 Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: 7/64 Allen wrench (a) Connect the connectors (3; 4, Fig. 12-26) to the unit (1).
Page 255: Removal Of Comm, Comm/Nav
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS (c) Slide the transponder (1, Fig. 12-27) into the rack (3). Engage the locking screw so that the latch front lobe touches the rack. (d) Turn the locking screw clockwise so that the rear lobe engages the mounting rack.
Page 256: Installation Of Comm, Comm/Nav
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS CAUTION: DO NOT PULL ON THE KNOBS. DO NOT PRY THE FACE-PLATE. YOU CAN DAMAGE THE UNIT. DO NOT TOUCH THE CONNECTOR CARD AT THE REAR OF THE UNIT. THE ELECTROSTATIC CHARGE ON YOUR BODY CAN DAMAGE THE UNIT.
Page 257: Removal Of Intercom
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS CAUTION: DO NOT OVER-TIGHTEN THE LOCKING SCREW. YOU CAN DAMAGE THE LOCKING MECHANISM. (f) Set the MASTER BAT, AVIONICS switches to ON and do an operational test. 12.3.17 Removal of intercom...
Page 258: Removal Of Gps / Nav Com
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 Intercom 5 Connector 2 Knob For information: 3 Faceplate Instrument panel 4 Screw Fig. 12-29: Intercom removal / installation 12.3.19 Removal of GPS / NAV COM Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P)
Page 259: Installation Of Gps / Nav Com
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 1 GPS / NAV / COM unit 2 Access hole of the locking screw For information: 3 Mounting rack Fig. 12-30: GPS / NAV / COM unit removal / installation 12.3.20 Installation of GPS / NAV COM...
Page 260: Removal Of Comm Antenna
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS (f) Set the MASTER BAT, GPS switches to ON and do a post installation (see 17.6) and operational test. 12.3.21 Removal of COMM antenna Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P)
Page 261: Installation Of Comm Antenna
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.22 Installation of COMM antenna Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: screwdriver wrench No. 7 (a) Remove the protective cover from the antenna connector.
Page 262: Installation Of Nav Antenna
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 NAV antenna 2 Screw (2 pcs.) 3 Washer (2 pcs.) 4 Nut (2 pcs.) 5 Cable (2 pcs.) 6 Fin tip 7 Screw (8 pcs.) For information: 8 Fin Fig.
Page 263: Removal Of Transponder Antenna
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.25 Removal of transponder antenna Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench No. 3/4 in (a) Tilt forward the right seat back. (b) Set the MASTER BAT, AVIONICS switches to OFF.
Page 264: Removal Of Gps Antenna
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS (e) Place the fin tip (6) on the fin (8) and fasten it by means of the screws (7). (f) Tilt backward the right seat back. (g) Set the MASTER BAT, AVIONICS switches to ON and do an operational test.
Page 265: Installation Of Gps Antenna
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.28 Installation of GPS antenna NOTE: This type of antenna is used when GPS / NAV / COM unit is installed. Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P)
Page 266 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 SV-D1000 display 5 Ethernet connector 2 DB37 display connector Screw (6 pcs.) 3 SkyView network connector For information: 4 USB connector Instrument panel Fig. 12-35: SV-D1000 display removal / installation 12.3.30 Installation of SV-D1000 display...
Page 267: Removal Of Sv-Bat-320 Backup Batteries
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.31 Removal of SV-BAT-320 backup batteries Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: Phillips PH2 screwdriver (a) Set the MASTER BAT, EFIS1 / EFIS 2 switches to OFF.
Page 268: Installation Of Sv-Ems-220 Module
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 1 SV-EMS-220 module 7 Connector 2 DB37 main sensor connector Screw (2 pcs.) 3 DB25 CHT/EGT sensor connector For information: 4 SkyView network connector Bracket 5 Screw (4 pcs.) 10 Bracket 6 SV-BAT-320 backup battery Fig.
Page 269: Removal Of Sv-Adahrs-200 / 201 Module
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.35 Removal of SV-ADAHRS-200 / 201 module NOTE: Removal the same for both ADAHRS modules. Type of maintenance: heavy Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench No. 7...
Page 270 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS WARNING: WHEN CONNECTING THE PITOT-STATIC SYSTEM HOSES PAY INCREASED ATTENTION. THERE MUST NOT BE ANY INCORRECT CONNECTION! CONNECT THE HOSE MARKED S LETTER TO THE PORTS MARKED BY STATIC AND THE HOSE MARKED T LETTER TO THE PORT MARKED BY PITOT.
Page 271: Removal Of Sv-Oat-340 Probe
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.3.37 Removal of SV-OAT-340 probe Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: wrench No. 9/16 in (a) Set the MASTER BAT, EFIS1 / EFIS 2 switches to OFF.
Page 272: Removal Of Sv-Xpdr-261 Transponder
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 12.3.39 Removal of SV-XPDR-261 transponder Type of maintenance: line Authorization to perform: Repairman (LS-M) or Mechanic (A&P) Tools needed: screwdriver (a) Set the MASTER BAT, AVIONICS switches to OFF. (b) Tilt forward the right seat back.
Page 273: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 1 SV-XPDR-261 transponder 6 Static pressure drain sump 2 SkyView network connector 7 Total pressure drain sump 3 Antenna connector 8 Hose clip 4 Mounting tray 9 Hose 5 Retaining wire Fig.
Page 274: Magnetic Compass Compensation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS when a unit is in a test situation a change in applied pitot or static pressure will cause the attitude to pitch up or down. This is expected. Performing the Dynon prescribed pitot and static test procedure to a Dynon ADAHRS or EFIS will prevent problems with the unit’s performance in flight.
Page 275: Efis Compass Heading Calibration
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS Compensation procedure: (a) Turn the airplane to "N" heading; eliminate the deviation by "C" screw. (b) Turn the airplane to "S" heading; reduce the found out deviation to the half-value by "C"...
Page 276 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS REPORT OF MAGNETIC COMPASS SWING Aircraft Aircraft S/N Compass type Compass S/N Check 1. All electrical equipment ON and operating The engine running, idle Fuselage placed in flying attitude XPDR ON, XCVR receiving Check 2.
Page 277 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS REPORT OF EFIS COMPASS SWING Aircraft Aircraft S/N Compass type EDC-D10A Compass S/N EFIS type DYNON D100 EFIS S/N Check 1. All electrical equipment ON and operating The engine running, idle...
Page 278: Efis D100 Internal Emergency Battery Check
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 – INSTRUMENTS AND AVIONICS 12.4.6 EFIS D100 internal emergency battery check EFIS-D100 has a rechargeable internal emergency battery, it is necessary to ensure that the battery capacity is such that it will last at least 2 hours on a full charge. Once per year, perform the battery capacity test.
Page 279 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 12 –INSTRUMENTS AND AVIONICS 12.4.8 Flight test for the verification of the stall warning system Fly the airplane at a safe altitude in a heavy / forward CG configuration, since this configuration has the narrowest stall margin. The airplane should have flaps retracted.
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Page 281 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING Contents 13.1 General ........................ 13-2 13.2 Description and operation ..................13-2 13.2.1 Venting system ..................13-2 13.2.2 Heating system ..................13-2 13.2.2.1 Standard heating system ..........13-2 13.2.2.2 Efficient heating system ........... 13-3 13.2.3...
Page 282: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.1 General This chapter contains information on crew compartment heating and ventilation system. 13.2 Description and operation 13.2.1 Venting system Cockpit ventilation is ensured by two regulated air vents located on the cockpit sides under the instrument panel (see Fig.13-5).
Page 283: Efficient Heating System
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.2.2.2 Efficient heating system Cockpit heating is ensured by hot air from the heat exchanger (1, Fig. 13-2). This heat exchanger has a larger area compared with standard heat exchanger. The heat exchanger is located on the muffler (2).
Page 284: Carbon Monoxide Detector
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.2.3 Carbon monoxide detector The airplane is equipped with Quantum Eye carbon monoxide (CO) detector, if the efficient heating system is installed. The Quantum Eye is a multi-level carbon monoxide detector. It provides a visual indication of carbon monoxide contamination.
Page 285: Removal / Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.3 Removal / Installation 13.3.1 Heating control knob removal Type of maintenance: line Authorization to perform: Sports pilot or higher Tools needed: wrench size No. 14, 9/16” pliers, cutting pliers (a) Disconnect the control cable on the control flap lever (3, Fig.
Page 286: Air Vents Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.3.3 Air vents removal (a) Unscrew the vent (1, Fig. 13-5) and remove it. (b) Push back the tube (2), remove the cable tie (4) and pull the hose (3) out from the tube (2).
Page 287: Heat Exchanger Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING (a) Remove engine cowlings; during removal of the lower engine cowling disconnect the hose (5, Fig. 13-6) from the NACA inlet. (b) Remove the hose clamps (8; 9, 10) and disconnect hoses (5; 6; 7).
Page 288: Defogging Blowers Removal
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.3.7 Defogging blowers removal Type of maintenance: line Authorization to perform: Sports pilot or higher Tools needed: Screwdriver, pliers, cutting pliers (a) Set the MASTER BAT, BLOWERS switches to OFF.
Page 289 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 1 Blower Hose 2 Blower guard Blower diffuser, left 3 Spacer (4 + 4 pcs.) Blower diffuser, right 4 Screw (4 + 4 pcs.) For information: 5 Hose Instrument panel cover Fig.
Page 290: Check / Adjustment
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 13 – VENTING / HEATING 13.4 Check / Adjustment 13.4.1 Adjusting the heating control (a) Adjust the control by screwing or unscrewing the control cable terminal from the control flap. (b) After adjustment of the control, mark the mutual position of the control cable terminal and the flap controller with red color.
Page 291 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 14 – AIRPLANE HANDLING Contents 14.1 General ........................ 14-2 14.2 Jacking and supporting the airplane ..............14-2 14.3 Airplane towing ....................14-2 14.4 Airplane parking ....................14-2 14.5 Airplane anchoring ....................14-3 Date of issue: 2011-03-08 Revision No.: -...
Page 292: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 14 – AIRPLANE HANDLING 14.1 General This chapter contains information on airplane handling - jacking, parking and anchoring. 14.2 Jacking and supporting the airplane Due to the relatively low empty weight, the airplane jacking can be carried out by two persons.
Page 293: Airplane Anchoring
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 14 – AIRPLANE HANDLING 14.5 Airplane anchoring When parking, the airplane outside the hangar after flight day, the airplane should be anchored to the ground. It is necessary to anchor the airplane in order to protect it from a possible damaging caused by wind and gusts.
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Page 295 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS CHAPTER 15 – AIRPLANE REPAIRS 15.1 General ........................ 15-3 15.2 Removing rivets ....................15-3 15.3 Riveting ........................ 15-4 15.3.1 General ....................15-4 15.3.2 Riveting procedure ................15-4 15.4 Skin repairs ......................15-5 15.4.1...
Page 296 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 15.7 Torque moments ....................15-19 15.8 Securing the bolt joints ..................15-19 15.8.1 General ....................15-19 15.8.2 Bolt joint securing by locking wire ............. 15-19 15.8.3 Bolt joint securing by cotter pin ............15-21 15.9 Bonding repairs ....................
Page 297: Chapter 15 - Airplane Repairs
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 15.1 General This chapter contains information about standard procedures for performing common repairs of the airplane. These repairs can be made by an authorized organization. Other procedures for repairing individual airplane systems you can find in the appropriate chapter describing the system.
Page 298: Riveting
Riveted parts are used in design of PS-28 Cruiser / SportCruiser airplane for whole fuselage, wings, flaps, ailerons and tail unit. In the following table there is a survey of rivets that are used on PS-28 Cruiser / SportCruiser airplane structure.
Page 299: Skin Repairs
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS overruns the area before riveting max. by 0.2 mm (0.008 in), the rivet head must not be under the surface level (sunk). (c) Before applying the bonding sealant carefully clean the connected parts of impurities and degrease contact surfaces by appropriate agent, e.g.
Page 300: Principles For Repair Method Determination
(c) Damage with disturbance of basic structural elements of the aircraft. (Deformation of wing and stabilizer spar, deformation of wing ribs, fuselage bulkheads etc.). These repairs can be made only by Czech Sport Aircraft a.s. as producer or by authorized repair shop - for more detailed information contact Czech Sport Aircraft a.s.
Page 301: Skin Repair
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS (f) Use at least two rivets on each side from the crack. (g) At riveting follow Section 15.3. Fig. 15-2: Scheme of angle repair 15.4.5 Skin repair 15.4.5.1 Stopping cracks and blinding small holes Enlarging of small cracks can be stopped by drilling a hole with the drill bit of dia 3.2 mm...
Page 302 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 1 Correctly located patch Incorrectly located patch Fig. 15-3: Location of patches on the airplane skin Mark the damaged surface area (preferably by spirit felt tip) and cut out the most suitable geometrical shape (circle, square, rectangle).
Page 303 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 1 Skin Stiffening frame 2 Patch Fig. 15-4: Repair of the punctured skin in the frame area Date of issue: 2011-03-08 Revision No.: - 15 - 9...
Page 304 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS A Punctured skin Patch B Cutting out and cleaning the damaged skin Frame C Repair with the unsunk patch Skin D Repair with the sunk patch Fig. 15-5: Repair of the punctured skin Revision No.: -...
Page 305: Repair Of Fiberglass Parts
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 15.5 Repair of fiberglass parts 15.5.1 Damage classification Any damage of parts from reinforced plastics with epoxy matrix leads to increased saturation of the matrix with humidity and subsequently to loss of properties. Therefore we recommend carry out their repair as soon as possible after the damage has occurred.
Page 306 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS Manufacturer, Mixing Rate of Time of Type Delay Temperature Fillers name ratio setting setting to be 16 FH 20-35°C 68-95°F processed MGS, (32 FH) (17-20°C) (62-68°F) thickening: within 50 A: L285...
Page 307: Major Damage
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS Stiffener preparation For this kind of repairs we recommend the stiffener G (glass) with plain weave 150 g/m (0.037 lb/ft ), with surface protection for epoxy resins. Number of needed stiffener layers depends on depth of damage.
Page 308: Structural Parts
Structural parts On these parts we do not recommend to do other as small damages repair. In case of the other damage we recommend to contact Czech Sport Aircraft a.s. as manufacturer. CAUTION: WHEN REPAIRING, IT IS NECESSARY TO PAY ATTENTION TO TIMELY REPAIR (SEE THE TEXT ABOUT LOW OF PROPERTIES AT HUMIDITY EFFECT AT THE BEGINNING OF 15.5.1)!
Page 309: Bonding Rivet Heads, Big Irregularities And Material Transitions
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS CAUTION: THESE AGENTS MUST NOT BE USED FOR DEGREASING PARTS FROM PLASTICS (PC -LEXAN, PMMA PLEXIGLASS). (b) Water-based agents - emulgation substances, wetting agents • Applied also by spraying onto washed surfaces or by wiping with wet (by pouring and dipping) textile wad.
Page 310: Application Of Primer (Paint)
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 15.6.2.3 Application of primer (paint) In order to reach a uniform resistance to corrosion and smooth surface, we recommend carry out application by means of spraying (air standard gun with the upper vessel, air HVLP gun, airless electric gun).
Page 311: Small Damage
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS spectrum of colors, but it is difficult to do metallic paint coats (we do not recommend them). Drying (between Color Manufacturer, Other Surface Type Recom. thickness spraying / total) type name...
Page 312: Sanding
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 15.6.3.2 Sanding For good adhesion of the repair coats it is necessary to carry out sanding of the old paint coat at least up to such depth as the depth of damage. Ground area must be larger from 51 to 102 mm (2 to 4 in) than damaged area.
Page 313: Torque Moments
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS Drying Manufacturer, Color Other Surface Recomm. (between spray Type type components mass thickness coats / total) name 65°F 18°C ( BASF 1-1.6 Glasurit [kg/mm/m 922-36 BASF Glasurit (standard 0.02-0.04 mm single acrylic –...
Page 314: Securing The Bolt Joints
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS Torque limits recomended Max. allowable torque limits Bolt size in lb in lb 2.3 - 2.8 20 - 25 5.7 - 7.9 50 - 70 11.3 11.3 - 15.8 100 - 140 25.4...
Page 315 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 1. Adjust the correct position of 6. Pull the upper wire through the holes for locking wire. hole in the other bolt. Hold the wire end by pliers and tighten it firm.
Page 316: Bolt Joint Securing By Cotter Pin
General In order to keep the set down values of the transition resistances between some stuctural parts of the PS-28 Cruiser / SportCruiser airplane structure, the bonding (conductive interconnection) is installed between all important parts of the fuselage structure. Revision No.: -...
Page 317: Removal And Installation
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 15.9.2 Removal and installation Before installing the bonding remove the paint coat which protects the joint. Principles for repeated installation of the bonding: (a) Carefully clean the whole bonding including the washers, bolts and nuts from all impurities, if necessary degrease the contacting surfaces on the connecting material.
Page 318 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 15 – AIRPLANE REPAIRS 1 Clamp Inspection gauge 2 Eye Gauge No. 3 Squeezing sequence Fig. 15-9: Installation of clamps by Nicopress pliers Revision No.: - Date of issue: 2011-03-08 15 - 24...
Page 319 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 16 – WIRING DIAGRAMS Chapter 16 – See – Wiring Manual Date of issue: 2011-03-08 Revision No.: - 16 - 1...
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Page 321 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES Contents 17.1 General ......................17-2 17.2 List of appendices ..................... 17-2 17.3 List of used material for airframe production ............ 17-3 17.4 Airplane failure card ..................17-4 17.5 Operating liquids ....................17-5 17.6...
Page 322: General
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES 17.1 General This chapter contains other information necessary to maintain the PS-28 Cruiser / SportCruiser airplane in the form of appendices. 17.2 List of appendices Title 17.3 List of used materials 17.4 Airplane failure card 17.5...
Page 323 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES 17.3 List of used materials for airframe production Prescribed material 2024 T351 Duraluminium 6061 T6 Duraluminium 4130 N Steel 15 130 Steel 11 353 Steel 17 240.4 Stainless steel D 671 Stainless steel Date of issue: 2011-03-08 Revision No.: -...
Page 324: Airplane Failure Card
SportCruiser CHAPTER 17 – APPENDICES 17.4 Airplane failure card CZECH SPORT AIRCRAFT a.s. Na Záhonech 1177/212, 686 04 Kunovice, Czech Republic Airplane Failures Card Dear customer, We would like to ask you for your assistance at obtaining information for continuous increasing reliability of airplanes produced by our company.
Page 325: Operating Liquids
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES 17.5 Operating liquids Aircrafts manufacturer used these operating liquids: Engine oil AeroShell Oil Sport Plus 4 SAE 10W-40, API SL) Coolant VIP ANTIFREEZE C (VW TL 744C-G11) + WATER, mixture ratio coolant/water 50/50 [%] -40°C →...
Page 326: Gtn 650 / 750 Post-Installation Checkout Log
CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES 17.6 GTN 650 / 750 Post-Installation Checkout Log Revision No.: 4 Date of issue: 2012-12-10 17 - 6...
Page 327 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES Date of issue: 2012-12-10 Revision No.: 4 17 - 7...
Page 328 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES Revision No.: 4 Date of issue: 2012-12-10 17 - 8...
Page 329 CR-MM-1-0-00 PS-28 Cruiser SportCruiser CHAPTER 17 – APPENDICES Date of issue: 2012-12-10 Revision No.: 4 17 - 9...
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