Overhauling And Modifying The Cartridge And Bottom Valve Setting; Cartridge Overhauling (Rebound Braking) - Husqvarna TC449 Workshop Manual

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FRONT SUSPENSION

Overhauling and modifying the cartridge and bottom valve setting

CARTRIDGE OVERHAULING (REBOUND BRAKING)

Dismantling
• Clamp in the vice the rod ( 32 ) milled area.
• Unscrew the nut ( 38 ) using a 12 or 13 mm spanner, according to the mounted
nut.
• Remove the nut ( 38 ), the washer or the washers' stack regulating the re-
bound ( 37 ), the piston ( 36 ) complete with the segment ( 35 ), the washer
( 34 ) and the spring ( 33 ), following this order.
Assembling:
The washers (37) and the piston (36) are the ones causing the rebound
braking. It is possible, if needed, to modify the fork's behaviour during
the rebound phase, by replacing the washers (37) and the piston (36)
with other components having different
Only use original Marzocchi washers and pistons, do not modify the
components.
• Replace the piston segment (35) if needed.
• Insert on the rod edge the spring (33), the washer (34), the piston (36) com-
plete with the segment (35), the washer or the washers stack regulating the
rebound (37), following this order.
I.38
characteristics.
1 edition (08-2010) _Rev. 11-2010
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