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Brake Pad Wear Inspection; Brake Master Cylinder Cup And Dust Cover Replacement - Kawasaki KX450F Service Manual

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Periodic Maintenance Procedures

Brake Pad Wear Inspection

Remove the front brake caliper (see Caliper Removal in
the Brakes chapter).
Check the lining thickness and condition of the pads in
each caliper.
If either pad is damaged, replace both pads in the caliper
as a set.
If the lining thickness [A] of either pad is less than the
service limit [B], replace both pads in the caliper as a set.
Lining Thickness
Standard:
Front
4.0 mm (0.16 in.)
Rear
6.4 mm (0.25 in.)
Service Limit:
Front
1 mm (0.04 in.)
Rear
1 mm (0.04 in.)
Brake Master Cylinder Cup and Dust Cover
Replacement
Remove the front master cylinder (see Front Master Cylin-
der Removal in the Brakes chapter).
Remove the reservoir cap and diaphragm, and pour the
brake fluid into a container.
Unscrew the locknut and pivot bolt, and remove the brake
lever.
Pull the dust cover [A] out of place, and remove the circlip
[B].
Special Tool - Inside Circlip Pliers: 57001-143
Remove the washer [C] and then pull out the piston [D],
secondary cup [E], primary cup [F], and return spring [G].
Do not remove the secondary cup from the piston
since removal will damage it.
Remove the rear master cylinder (see Rear Master Cylin-
der Removal in the Brakes chapter).
Do not remove the push rod clevis for master cylinder
disassembly since removal requires brake pedal posi-
tion adjustment.
NOTICE
NOTE
PERIODIC MAINTENANCE 2-41

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  • park tea un Oct 06, 2015 09:34:
    경기도 파주시 JJ모터