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Magneto Cover Assembly; Flywheel Removal - Kawasaki KX450F Service Manual

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Flywheel Magneto

Magneto Cover Assembly

If removed, the oil seal replacement may be required.
Press the balancer shaft oil seal [B] so that the magneto
cover end [A] is flushed as shown.
Special Tool - Bearing Driver Set: 57001-1129
Apply grease to the oil seal lips.
Apply a non-permanent locking agent to the threads of
the breather fitting [A].
Tighten:
Torque - Breather Fitting: 15 N·m (1.5 kgf·m, 11 ft·lb)
Install the stator coil and crankshaft sensor (see Stator
Coil Installation in the Electrical System chapter).

Flywheel Removal

Remove the magneto cover (see Magneto Cover Re-
moval).
Hold the flywheel steady with the rotor holder [A], and
remove the flywheel nut [B].
Special Tools - Grip [C]: 57001-1591
Rotor Holder: 57001-1730
Remove the flywheel holder.
Screw the flywheel puller [A] into the flywheel.
Screw the rotor puller [B] to the flywheel puller.
Remove the flywheel from the crankshaft by turning in
the puller rotor puller and tapping the head of the puller
lightly with a hammer, while holding the puller body
steady. There is a woodruff key in the crankshaft tapered
portion.
Special Tools - Rotor Puller, M16/M18/M20/M22 × 1.5: 57001
-1216
Flywheel Puller, M28 × 1.0: 57001-1471
Never strike the grab bar or the flywheel itself. Strik-
ing the bar can bond it. If the flywheel is struck, the
magnets may lose their magnetism.
NOTICE
ELECTRICAL SYSTEM 16-15

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  • park tea un Oct 06, 2015 09:34:
    경기도 파주시 JJ모터