Apply grease to the throttle cable upper end and clutch
cable upper end.
Apply a 2-stroke oil to the edge (slash area) of the han-
[A] 120mm (4.72in.)
Install the throttle grip assy so that the grip [A] is in as far
as it will go.
Position the throttle grip assy so that the parting line [B]
of the throttle case vertically, and tighten the screws.
Install the front master cylinder (see Front Master Cylinder
Installation in the Brakes chapter).
Install the handlebar [B] on the handlebar clamp (lower)
so that the protruded scales of the both side adjust to the
same width [A].
Apply 2-stroke oil to the thread of the handlebar holder
Install the handlebar clamps [C] so that center [D] of the
handlebar clamp and handlebar bridge [E] align.
Torque - Handlebar Clamp Bolts: 25 N·m (2.5 kgf·m, 18
After tighten, make sure the gap [A] [B] of the front and
rear are same width.