Apply a non-parmanent locking agent to the piston oil noz-
zle bolt [A].
Torque - Piston Oil Nozzle Bolt: 7.0 N·m (0.71 kgf·m, 62
Crankshaft (see Crankshaft Installation)
Oil Screen (Feed) (see Oil Screen (Feed) Installation in
the Engine Lubrication System chapter)
Apply engine oil to the transmission gears, bearings, shift
forks, shift drum and crankshaft bearing.
Install the drive shaft [A] and output shaft [B] in the right
crankcase half as a set.
Install the shift drum and shift forks (see Transmission
Replace the O-ring [A] with a new one, and apply grease.
Dowel Pins [B]
Apply liquid gasket to the mating surface [A] of the left
Sealant - Liquid Gasket, TB1216: 92104-1063
Make the application finish within 30 minutes when the
liquid gasket to the mating surface of the left crankcase
half is applied.
Moreover fit the case and tighten the case bolts just
after finishing the application of the liquid gasket.
Using a plastic hammer, press the rear portion of the
crankcase, and tap the area around the crankshaft of the
left crankcase half. While maintaining the mating sur-
faces of the right and left crankcase halves constantly par-
allel, mate the crankcase halves evenly.
When the left crankcase halve can not install easily, po-
sition the connecting rod at the bottom-dead-center, and
install the crankshaft jig [A].
Special Tool - Crankshaft Jig: 57001-1174
Constantly check the alignment of the two crankcase
halves, and the position of the transmission shafts, and
shift drum. The front and rear of the crankcase must be
pushed together evenly.