Remove the engine from the frame (see Engine Removal
in the Engine Removal/Installation chapter).
Set the engine on clean surface while parts are being re-
Piston (see Piston Removal in the Engine Top End chap-
Right Engine Cover (see Right Engine Cover Removal
in the Clutch chapter)
Clutch (see Clutch Removal in the Clutch chapter)
Primary Gear (see Primary Gear Removal)
Balancer (see Balancer Removal)
Oil Pumps (see Oil Pump (Scavenge) (Feed) Removal
in the Engine Lubrication System chapter)
Kick Shaft Assembly (see Kick Shaft Removal)
Kick Shaft Idle Gear (see Idle Gear Removal)
External Shift Mechanism (see External Shift Mecha-
Flywheel (see Flywheel Removal in the Electrical Sys-
Gear Position Switch (see Gear Position Switch Re-
moval in the Fuel System (DFI) chapter)
Remove the output shaft collar [A] and the O-ring [B].
Do not reuse the O-ring.
Special Tool - Outside Circlip Pliers: 57001-144