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Torque and Locking Agent

Tighten all bolts and nuts to the proper torque using an accurate torque wrench. If insufficiently
tightened, a bolt or nut may become damaged, strip an internal thread, or break and then fall out. The
following table lists the tightening toque for the major bolts and nuts, and the parts requiring use of a
non-permanent locking agent or liquid gasket.
When checking the tightening toque of the bolts and nuts, first loosen the bolt or nut by half a turn
and then tighten to specified torque.
Letters used in the "Remarks" column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
G: Apply grease.
L: Apply a non-permanent locking agent to the threads.
MO: Apply molybdenum disulfide oil (mixture of engine oil and molybdenum disulfide grease with a
weight ratio 10 : 1).
Lh: Left-hand Threads
S: Tighten the fasteners following the specified sequence.
2T: Apply 2-stroke oil.
Fastener
Fuel System
Throttle Pulley Cover Bolts
Throttle Cable Mounting Bolts
Air Cleaner Duct Clamp Screw
Air Cleaner Duct Mounting Nuts
Air Cleaner Duct Mounting Bolt
Air Cleaner Housing Bolts
Inlet Air Temperature Sensor Bolts
Fuel Pump Bolts
Water Temperature Sensor
Cooling System
Water Pump Cover Bolts
Water Pump Impeller Bolt
Water Hose Clamp Screws
Coolant Drain Bolt
Radiator Mounting Bolts
Radiator Screen Bolts
Engine Top End
Cylinder Head Cover Bolts
Cylinder Head Bolts (M10)
Cylinder Head Bolts (M6)
Camshaft Cap Bolts
Camshaft Sprocket Bolts
Water Hose Fitting Bolts
Oil Line Plug
Throttle Body Assy Holder Bolts
Plug
Lower Camshaft Chain Guide Bolts
Rear Camshaft Chain Guide Bolt
Camshaft Chain Tensioner Mounting Bolts
PERIODIC MAINTENANCE 2-5
Torque
N·m
kgf·m
7.0
0.71
7.0
0.71
2.0
0.20
3.0
0.30
3.0
0.30
9.8
1.0
7.0
0.71
9.8
1.0
12
1.2
9.8
1.0
9.8
1.0
3.0
0.31
6.9
0.70
9.8
1.0
9.8
1.0
9.8
1.0
59
6.0
12
1.2
9.8
1.0
12
1.2
9.8
1.0
3.0
0.31
9.8
1.0
20
2.0
9.8
1.0
15
1.5
9.8
1.0
Remarks
ft·lb
62 in·lb
62 in·lb
18 in·lb
26 in·lb
26 in·lb
87 in·lb
62 in·lb
L
87 in·lb
L, S
106 in·lb
87 in·lb
87 in·lb
27 in·lb
61 in·lb
87 in·lb
87 in·lb
87 in·lb
44
S, MO
106 in·lb
S
87 in·lb
S, MO
106 in·lb
L
87 in·lb
27 in·lb
L
87 in·lb
L
15
L
87 in·lb
11
87 in·lb

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  • park tea un Oct 06, 2015 09:34:
    경기도 파주시 JJ모터