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Right Engine Cover Installation; Right Engine Cover Assembly; Clutch - Kawasaki KX450F Service Manual

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Clutch Cover and Right Engine Cover

Right Engine Cover Installation

Three dowel pins [A] are installed at the mating surface
between the crankcase and the right engine cover.
Apply grease to the O-rings [B], and install them to the
crankcase.
Install the lower O-ring so that the tapered side facing
outside.
Replace the engine cover gasket [C] with a new one.
Apply grease to the kick shaft oil seal lips and kick shaft
spline.
When installing the cover doesn't go well, the cover is
installed according to the following procedures.
Fit the water pump shaft [A] and groove [B] of the balancer
shaft while turning the water pump shaft.
Tighten:
Torque - Right Engine Cover Bolts: 9.8 N·m (1.0 kgf·m, 87
in·lb)
Insert the water hose [A] into the water pump cover [B],
and tighten it with the clamp [C].
Torque - Water Hose Clamp Screw: 3.0 N·m (0.31 kgf·m, 27
in·lb)
Install the brake Pedal (see Brake Pedal Installation in the
Brakes chapter).
Install the kick pedal (see Kick Pedal Installation in the
Crankshaft/Transmission chapter).
Pour in the specified type and amount of oil (see Engine
Oil Change in the Periodic Maintenance chapter).
Pour in the specified type and amount of coolant (see
Coolant Filling in the Cooling System chapter).
Check the rear brake for good braking power and no
brake drag.

Right Engine Cover Assembly

Refer to Oil Seal and Bearing Installation in the Cooling
System chapter for water pump oil seal and bearing in-
stallation.
Replace the removed oil seal and circlip with a new one.
Press the crankshaft oil [A] seal until it bottoms out as
shown.
Special Tool - Bearing Driver Set: 57001-1129
Install the circlip [B]
Special Tool - Inside Circlip Pliers: 57001-143

CLUTCH 6-9

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  • park tea un Oct 06, 2015 09:34:
    경기도 파주시 JJ모터