HUSTLER X-ONE i Operator's Manual
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HUSTLER X-ONE i Operator's Manual

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Summary of Contents for HUSTLER X-ONE i

  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Information ........1-1 To The New Owner .
  • Page 4 Fuel and Evaporative Emissions Control System ... . 4-4 Engine Oil and Filter ........4-5 Engine Air Filter .

  • Page 5: General Information

    1. Correct part description. 2. Correct part number. General operation, adjustment and maintenance guidance is 3. Correct model number. outlined for both the experienced and novice Hustler user. ® 4. Correct serial number. Operating conditions vary considerably and cannot all be All warranty repair and service must be handled through an addressed individually.
  • Page 6 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS • It is also the owner’s responsibility to make certain that the operators and mechanics are qualified and physically able individuals, properly trained in the operation of this equipment. • All operators and mechanics must become familiar with the safe operation of the equipment, operator controls and decals.
  • Page 8 Part Number 600899 WARNING: Thrown objects! If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and • involve your dealer to resolve the problem before continuing to operate. Always maintain a safe distance from If pump belt fails, steering control will be lost.
  • Page 9 Part Number 601993 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Mow a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
  • Page 10 Part Number 601635 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: This structure’s protective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING: Roll over! •...
  • Page 11 Part Number 603915 603915 Fast Read Operator’s Manual before attempting to Slow operate this machine. Choke Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key Engine start position For maximum electric clutch life engage at 1/2 - 3/4 throttle position.
  • Page 12 REV D 604466...
  • Page 13 Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
  • Page 14 REV D 604466...

  • Page 15: Operation

    OPERATION  Do not operate the equipment while wearing sandals, ten- Safe Operating Practices nis shoes, sneakers, shorts or any type of loose fitting clothing. Do not use a towel as a headband or neck wrap This product is capable of amputating hands and feet and and do not hang a towel from the waist.

  • Page 16: Using A Ramp

     Do not exceed a 15 degree angle between the ramp and cause serious physical injury. the ground or between the ramp and the trailer or truck.  The Hustler mower is capable of operating horizontally ®  Avoid sudden acceleration when on a ramp.

  • Page 17: Children

    6. Extremely dry conditions of grass the presence of children. Children are often attracted to the 7. Tire pressure mower and the mowing activity. Never assume that children Any attachments mounted to the mower will also affect will remain where you last saw them. ...

  • Page 18: Control Panel

    Control Panel position. G. 10 amp fuse (Figure 3-1) — Ignition system - 10 amp, blade-type. H. 15 amp fuse (Figure 3-1) — Safety system - 15 amp, blade-type. Fuel tank gauge (Figure 3-1) — This gauge shows the fuel level for each fuel tank. Controls A.

  • Page 19: Engine Starting

    Shown with steering control levers in park brake position opening or closing) and if the cause can not be determined, replace the seat switch. If the problem cannot be located, contact your Hustler ® Dealer. WARNING The safety interlock system should always function per steps 4 and 5.

  • Page 20: Stopping The Engine

    interlock system section. 7. As soon as the engine begins to run, check to make certain the oil warning light is off. If not, stop the engine Integrated immediately and check for the cause. transmission 8. Allow the engine to idle a few minutes before advancing the throttle and/or engaging the deck clutch.
  • Page 21 WARNING Always pull from the mower hitch. Do not attach chains or ropes to the ROPS for pulling purposes, as the machine ROPS can tip backwards. Always fasten seat belt during operation of the machine (mower equipped with ROPS in “raised/up” position). Inspect the area prior to mowing for proper overhead clearance (tree limbs, guy wires, doorways, etc).

  • Page 22: Mower Operation

    1. Check the torque of the ROPS mounting bolts. Tighten system. The following provides you with detailed information the bolts to the correct torques as shown below if on how to operate the mower efficiently. necessary. Figure 3-8 Driving the mower 2.
  • Page 23 steering control lever and finish the turn. (Figure 3-10) FRONT OF MOWER FACES THIS DIRECTION WARNING Always be aware of what is behind the machine before FORWARD TRAVEL backing up. Do not mow in reverse unless absolutely nec- essary. Always look down and behind before and while backing up.
  • Page 24 Step 1 If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler ® Dealer to resolve the problem before continuing to operate. WARNING The unit’s steering control levers are very responsive:...
  • Page 25 4. If the mower blades continue to rotate with the deck To avoid this, move onto a previously cut area with the blades clutch switch down, discontinue operation immediately engaged. and contact your Hustler Dealer. ® 604466 3-11...

  • Page 26: Deck Cutting Height Adjustment

    The notch located at the rear of the height adjusting bar engages the stop handle when the deck lift pedal is fully depressed. This sets the deck in transport mode. Anti-Scalp Wheels Anti-scalp wheels are standard on Hustler ® X-ONE i units. These anti-scalp wheels are designed to minimize scalping when mowing on rough uneven terrain.

  • Page 27: Maintenance & Adjustments

     Clean flammable material from machine. Prevent wear gloves and use extra caution when servicing them. fires by keeping the engine compartment, top of the  Use only genuine Hustler ® replacement parts to ensure deck, exhaust area, battery, fuel line, fuel tank and that original standards are maintained.

  • Page 28: Torque Values

    Drive wheels ..... 8-12 psi (55-83 KPa) Front wheels ..... 8-12 psi (55-83 KPa) If you wish to use non-pneumatic tires on your Hustler ®...

  • Page 29: Hydraulic System

    (black) cable(s). Figure 4-3 Master in-line fuse When checking the hydraulic system’s oil level: The Hustler X-ONE i mowers have a master in-line fuse in ® 1. Always check oil level with the mower on level ground.

  • Page 30: Fuel And Evaporative Emissions Control System

    • Use extreme care when handling gasoline and other The fuel and evaporative emissions control system for this fuels which are extremely flammable and vapors mower is EPA compliant. Use only Hustler ® approved are explosive. A fire or explosion from fuel can replacement parts.

  • Page 31: Engine Oil And Filter

    • Store fuel in an approved container and keep it out Fuel shut-off valve of the reach of children. Never buy more than a 30 A fuel shut-off valve is located on each mower. The location day supply of fuel. and operation of the fuel valve will vary depending upon the unit.

  • Page 32: Engine Air Filter

    IMPORTANT: All oil drips or spills must be cleaned off of the exhaust system before operating the machine. Safety filter Oil drain valve Figure 4-7 element which will allow abrasive particles to enter the Figure 4-5 engine. 3. Reinstall the dust cup. Make sure it seals all the way Engine Air Filter around the air cleaner body, then tighten the clamps.

  • Page 33: General Engine Maintenance

    If you lose steering control while operating the machine, place the steering con- trol levers in the park brake position immediately. Inspect the machine and involve your Hustler ® Dealer to resolve the problem before continuing to operate.

  • Page 34: Mower Blade Removal

    Use a 15/16” wrench to remove the 5/8” cap screw holding the blade to the spindle shaft from underneath. NOTE: A blade holding tool (part number 381442) is available from Hustler ® Turf Equipment. It is designed to prevent the blades from rotating when they are being removed or installed on the spindle.

  • Page 35: Seat Adjustment

    control lever to the lower lever (Figure 4-14), the upper control Cutting edge lever can be pivoted to fit the operator’s personal preference. The steering control levers can also be adjusted up and down. Remove the cap screws and slide the upper control lever up or Twisted Blade Edge down and align the holes in it with the holes in the lower lever.

  • Page 36: Maintenance Schedule

    Maintenance Schedule Figure 4-15, Figure 4-16, Figure 4-17, Figure 4-18 & Figure 4-19 WEEKLY MONTHLY ANNUALLY SERVICE AT OR 50 OR 100 OR 500 INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires Prior to each use...

  • Page 37: Maintenance Locator Chart

    Maintenance Locator Chart 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.
  • Page 38 Figure 4-19 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10. Engine Oil Filter 11.

  • Page 39: Troubleshooting

    TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
  • Page 40 REV D 604466...

  • Page 41: Storage

    STORAGE When storing the unit at the end of the mowing season, the film of oil over any exposed metal surfaces of the engine mower, engine, and battery should have the following items that are subject to corrosion. serviced before storage. 8.

  • Page 42: Product Literature

    PRODUCT LITERATURE If you would like to view or print a copy of the Hustler X-ONE i product manuals (Operator’s Manual, Parts Manual & General ® Service Manual) go online to www.hustlerturf.com. Contact your local Hustler dealer if you require another engine owner’s manual.
  • Page 43 INDEX PAGE PAGE Anti-scalp wheels ..........3-12 Mower operation ............. 3-7 Belts .................4-7 New season preparation ........6-1 Carbon Canister ............4-7 Operating suggestions ......... 3-10 Children ..............3-3 Parts and service ........... 1-1 Control Panel ............3-4 Preparation of battery for storage ......6-1 Controls ..............3-4 Preparation of engine for storage ......

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