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Flywheel Magneto Installation - Kawasaki KX85 Service Manual

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Also See for KX85
Brochure - 13 pages
Service manual - 233 pages
Owner's manual - 172 pages


Flywheel Magneto
Remove the magneto cover (see Magneto Cover Re-
Holding the flywheel with the flywheel & pulley holder [A]
and remove the flywheel nut [B].
Special Tool - Flywheel & Pulley Holder: 57001-1605
Screw the flywheel puller [A] into the flywheel by turning
it counterclockwise (left-hand thread).
Special Tool - Flywheel Puller, M27 × 1.0: LH: 57001-252
Remove the flywheel from the crankshaft by turning in
the puller center bolt [B] and tapping the head of the
bolt lightly with a hammer, while holding the puller body
steady. There is a woodruff key in the crankshaft tapered
Never strike the grab bar or the flywheel itself. Strik-
ing the bar can bond it. If the flywheel is struck, the
magnets may lose their magnetism.
Remove the stator coil plate mounting screws [A], and
remove the stator coil plate [B] with crankshaft sensor and
the wiring grommet [C].

Flywheel Magneto Installation

Install the stator coil plate [A] with crankshaft sensor (see
Flywheel Magneto Adjustment).
Torque - Stator Coil Plate Mounting Screws [B]: 5.2 N·m
(0.53 kgf·m, 46 in·lb)
Set the stator wiring grommet [C] securely in the notch in
the left crankcase half, and route the wires according to
the Cable, Wire, and Hose Routing section in the Appen-
dix chapter.


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   Also See for Kawasaki KX85

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