Apply grease to the throttle cable upper end and clutch
cable upper end.
Apply 2-stroke oil to the edge (slash area [A]) of the han-
Install the throttle grip assembly so that the grip [A] is in
as far as it will go.
Position the throttle grip assembly [B] so that the punch
mark [C] on the handlebars is on the extension of the
parting line of the throttle grip assembly.
Install the front master cylinder [D] (see Front Master
Cylinder Installation in the Brakes chapter).
Insert the fuel tank breather hose into the hole of the steer-
Install the handlebars [A] on the steering stem head as
Install the handlebars and the handlebar holders [B] so
that the arrow marks [C] on the handlebar holders point
at the front.
Align the punch mark [D] on the handlebars with a gap at
rear of the handlebar holder.
Apply 2-stroke oil to the thread of the handlebar holder
Tighten the front handlebar holder bolts [E] first and then
the rear ones [F]. If the handlebar holders are correctly
installed, there will be no gap at the front and a gap [G] at
the rear after tightening.
Torque - Handlebar Holder Bolts: 25 N·m (2.5 kgf·m, 18
Number Plate (see Number Plate Installation in the
Check the front brake for the proper brake effect, or no
Handlebar Height Adjustment
The handlebar height can be adjusted in the two positions
(5 mm (0.2 in.) or 10 mm (0.4 in.) higher than standard