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Engine Removal; Engine Installation - Kawasaki KX85 Service Manual

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Also See for KX85
Brochure - 13 pages
Service manual - 233 pages
Owner's manual - 172 pages

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7-6 ENGINE REMOVAL/INSTALLATION
Engine Removal/Installation
Remove the bolt [A] to disconnect the ground terminal.
Remove the bands [A].
Disconnect:
Ignition Coil Primary Lead Connector [B]
Crankshaft Sensor Lead Connector [C]
CDI Unit Lead Connector [D]
Remove:
Engine Bracket Mounting Nuts [A] and Bolts
Engine Mounting Nuts [B] and Bolts
Engine Bracket [C] (Both Sides)
Swingarm Pivot Shaft Nut [D]
Swingarm Pivot Shaft
Remove the engine from the motorcycle to right side.
Clear the engine rear portion from the swingarm and then
remove the engine.

Engine Installation

Replace the following parts with new ones:
Engine Bracket Mounting Nuts
Engine Mounting Nuts
Swingarm Pivot Shaft Nut
Install the engine.
First, insert the front portion of the engine from the right
side, and then install the rear portion.
Second, fit the rear portion of the engine to the swingarm.
Insert the swingarm pivot shaft from the left side.
Install the engine brackets, bolts and nuts temporarily.
Insert the all bolts from left side.
Tighten:
Torque - Swingarm Pivot Shaft Nut [A]: 69 N·m (7.0 kgf·m,
51 ft·lb)
Engine Bracket Mounting Nuts [B]: 29 N·m (3.0
kgf·m, 21 ft·lb)
Engine Mounting Nuts [C]: 29 N·m (3.0 kgf·m, 21
ft·lb)

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   Also See for Kawasaki KX85

This manual is also suitable for:

Kx100Kx85-ii

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