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Clutch Cover And Right Engine Cover; Clutch Cover Removal; Clutch Cover Installation; Release Shaft Removal - Kawasaki KX85 Service Manual

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Also See for KX85
Brochure - 13 pages
Service manual - 233 pages
Owner's manual - 172 pages

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6-10 ENGINE RIGHT SIDE

Clutch Cover and Right Engine Cover

Clutch Cover Removal

Drain the transmission oil (see Transmission Oil Change
in the Periodic Maintenance chapter).
Remove:
Clutch Cable Lower End [A] (see Clutch Cable Removal)
Clutch Cover Bolts [B]
Turn the release lever counterclockwise, and remove the
clutch cover [C].

Clutch Cover Installation

Replace the clutch cover gasket [A] with a new one.
Install the dowel pins [B] and clutch cover.
Turn the release lever clockwise so that the push rod fit
into the release lever shaft.
Tighten:
Torque - Clutch Cover Bolts: 9.4 N·m (1.0 kgf·m, 83 in·lb)

Release Shaft Removal

Do not remove the clutch release lever and shaft
assembly unless it is absolutely necessary. If re-
moved, the oil seal replacement may be required.
Remove the clutch cover (see Clutch Cover Removal).
Pull the release shaft [A] straight out of the clutch cover.

Release Shaft Installation

Apply grease to the oil seal lips on the upper ridge of the
clutch cover.
Apply engine oil to the needle bearings in the hole of the
clutch cover.
Insert the release shaft straight into the upper hole of the
clutch cover.
When inserting the release shaft, be careful not to
remove the spring of the oil seal.
NOTICE
NOTICE

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   Also See for Kawasaki KX85

This manual is also suitable for:

Kx100Kx85-ii

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