Download  Print this page

Alternator Rotor; Contact Breakers - Kawasaki KZ400 Service Manual

Hide thumbs

Advertisement

Table of Contents
76 DISASSEMBLY-ENGINE
I N S T A L L E D
oRcmovc the alternator stator Allen bolts
(3),
and pull
o u t thc alternator stator.
Installation:
.Install
the grommet, and fit the stator into place. Use
a non-permanent locking agent on each Allen bolt, and
tighten the bolts to 1.0 kg-m (87 in-lbs) o f torque.
.Install
the wiring clamp with its screws (2) and lock-
washers
(2).
.Check
that the knock pins (2) are i n place, install the
alternator cover and a new gasket, and tighten its
screws (4).
.Connect
the alternator wiring yellow leads.
.Install
the engine sprocket cover (Pg. 69).
A L T E R N A T O R ROTOR
Removal:
.Remove
the engine sprocket cover (Pg. 69).
.Disconnect
the alternator wiring yellow leads (Fig.
E 1 1 5).
.Remove
the alternator cover screws (4)) and pull o f f
the alternator cover and gasket.
@Hold the alternator rotor steady with the rotor holder
(special tool), and remove the rotor bolt.
A. Rotor Holder (57001-308)
B. Rotor
.Using
the special tool to hold the rotor steady, remove
the rotor with the rotor puller (special tool).
If the rotor is difficult to remove and a
hammer is used, turn the bar with hand
tapping the head of the puller shaft with a hammer.
Do not attempt to strike the bar or the alternator rotor
itself. Striking the bar or the rotor can cause the bend-
ing or the magnets to lose their magnetism.
A. Rotor Puller (57001-254 or 57001-1099)
Installation:
.Using
a high flash-point solvent, clean o f f any oil or
dirt that may be on the crankshaft taper or rotor hub,
and place the rotor back on the crankshaft.
.Tighten
the rotor bolt t o 7.0 kg-m (51.0 ft-lbs) o f
torque while holding the alternator rotor steady with
the rotor holder (special tool).
.Check
that the knock pins
(2)
are in place, install the
alternator cover using a new gasket, and tighten its
screws (4).
.Connect the alternator wiring yellow leads.
.Install the engine sprocket cover (Pg. 69).
CONTACT BREAKERS
Removal (each contact breaker) :
.Remove the contact breaker cover and gasket.
.Loosen
the contact breaker terminal nut, and remove
the t w o leads.
A. Contact Breaker
D. Green Lead
B. Contact Breaker Base Screws
E. Black Lead
C. Terminal Nut
.Remove
the contact breaker base screws (2).
Each
screw has a flat washer and lockwasher.

Advertisement

Table of Contents

This manual is also suitable for:

Kz500Kz550

Comments to this Manuals

Symbols: 0
Latest comments: