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Steering Stem - Kawasaki KZ400 Service Manual

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Table of Contents
144 DISASSEMBLY-CHASSIS
.With
the clutch lever mounted at the proper angle,
tighten the clutch lever holder bolt.
.Install
the starter lockout switch onto the clutch
holder.
.Strap
the left switch housing wiring harness, the right
switch housing wiring harness, and the front brake
light switch leads back onto the handlebar.
.Fit
the t i p o f the clutch cable back into the clutch
lever.
.Install
the fuel tank (Pg. 47).
.Check the front brake (Pg. 29).
*Check the throttle cables (Pg. 18).
.Adjust
the clutch (Pg. 22).
*Install the rear view mirrors.
OAdiust the rear view mirrors.
STEERING STEM
Removal:
.Remove the fuel tank (Pg. 47).
.Remove
the speedometer cable (Pg. 136).
.Remove the front wheel (Pg. 11
5).
*Remove the headlight unit (Pg. 137).
.Disconnect
all the leads and plugs i n the headlight
housing.
.Remove
the left and right turn signal assemblies (Pg.
138)) and take o f f the headlight housing.
.Remove
the handlebar (Pg. 142).
.Remove
the right front fork upper clamp bolt and
cable guide, and loosen the left front fork upper clamp
bolt.
A. Upper Clamp Bolt
C. Throttle Cables
B. Cable Guide
D. Brake Hose
.Disconnect
the tachometer cable at the tachometer
with pliers.
A. 2-way Joint
B. Mounting Bolts
.Remove
the caliper mounting bolts
(2),
and remove the
calipers together with the master cylinder, upper brake
hose, 2-way joint, and lower brake hoses.
.Loosen
the stem head clamp boit, and then remove
the stem head bolt, flat washer, and lockwasher.
A. Stem Head Bolt
C. Lockwasher
B. Flat Washer
D. Clamp Bolt
.Tap
lightly on the bottom o f the stem head with a
mallet, and then remove the steering stem head to-
gether with the meters and ignition switch.
Place the stem head so that the correct
side of the meters are up. If a meter is
left upside down or sideways for any length of time, i t
will malfunction.
.Remove
the mounting bolts (2) and the 2-way joint.
A. Stem Head
B. Fork Cover

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This manual is also suitable for:

Kz500Kz550

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