Clutch Cover Removal
Engine Oil (Drain, see Engine Oil Change in the Periodic
Right Center Fairing (see Center Fairing Removal in the
Clutch Cable Lower End [A]
Clutch Cover Bolts [B]
Turn the release lever [A] toward the rear as shown, and
remove the clutch cover [B].
About 90° [C]
Clutch Cover Installation
Apply silicone sealant to the area [A] where the mating
surface of the crankcase touches the clutch cover gasket.
Sealant - Kawasaki Bond (Silicone Sealant): 92104-0004
Replace the clutch cover gasket with a new one.
Tighten the clutch cover bolts.
Apply a non-permanent locking agent to the threads of
the clutch cover bolts.
Torque - Clutch Cover Bolts: 12 N·m (1.2 kgf·m, 104 in·lb)
L = 50 mm (1.97 in.) [A]
L = 40 mm (1.57 in.) [B]
L = 40 mm (1.57 in.) [C] (Apply a non-permanent locking
L = 30 mm (1.18 in.) [D] (Apply a non-permanent locking
L = 30 mm (1.18 in.) [E]
Release Shaft Removal
Do not remove the clutch release lever and shaft
assembly unless it is absolutely necessary. If re-
moved, the oil seal replacement may be required.
Remove the clutch cover (see Clutch Cover Removal in
Pull the lever and shaft assembly straight out of the clutch