Volkswagen 2004 Golf Workshop Manual page 62

Golf 2004 ➤ , Golf Plus 2005 ➤
Running gear, axles, steering - Edition 08.2009
Component
Bracket to body
♦ Use new bolts
Mounting bracket to body
♦ Use new bolts
Subframe to bracket
♦ Use new bolts
Swivel joint to cast steel suspension link
♦ Use new nuts
Swivel joint to sheet steel or forged aluminium suspension
link
♦ Use new nuts
Anti-roll bar to coupling rod
♦ Use new nut
♦ Counterhold on multi-point socket of joint pin
Anti-roll bar to subframe
♦ Use new bolts
Suspension link to bracket
♦ Use new bolt
♦ Tighten bolt in unladen state
Steering box to subframe
♦ Use new bolts
♦ Always renew clamp on 1st and 2nd generation steering
boxes
Universal joint to steering box
♦ Use new bolt
Specified torques for pendulum support to gearbox
Caution
From model year 08, HeliCoil inserts are installed in the pen‐
dulum support connection in the 02Q gearboxes. Identification
⇒ Rep. Gr. 34 .
Use a bolt with hardness class 10.9 for this and all other gear‐
boxes.
If there is no HeliCoil insert in the 02Q gearbox, use bolts with
the strength class 8.8 and the corresponding torque setting.
Bolt
M10 x 35 strength class 8.8
♦ Use new bolt
M10 x 35 strength class 10.9
♦ Use new bolt
M10 x 75 strength class 8.8
♦ Use new bolt
54
Rep. Gr.40 - Front suspension
Specified torque
70 Nm + 90°
70 Nm + 90°
70 Nm + 90°
60 Nm
100 Nm
65 Nm
20 Nm + 90°
70 Nm +180°
50 Nm + 90°
30 Nm
Specified torque
40 Nm + 90° further
50 Nm + 90° further
40 Nm + 90° further