Download  Print this page

Adjuster Assembly Inspection; Base Valve Assembly Inspection; Cylinder Unit Inspection; Inner Tube Inspection - Kawasaki KX250 Service Manual

Hide thumbs


Front Fork

Adjuster Assembly Inspection

Inspect the adjuster assembly [A] and push rod [B] for
If they are damaged, replace them with new ones.
Replace the gasket [C] and O-ring [D] on the adjuster as-
sembly with new ones.

Base Valve Assembly Inspection

Inspect the threads portion [A], bushing [B] and spring [C]
of base valve assembly [D] for damage.
If they are damaged, replace base valve assembly with
new one.
Replace the O-rings [E] with new ones.

Cylinder Unit Inspection

Inspect the piston rod [A] of cylinder unit [B] for scratches
or bending.
If it has scratches or is bent, replace cylinder unit with a
new one.

Inner Tube Inspection

Visually inspect the inner tube [A], repair any damage.
Nick or rust damage can sometimes be repaired by using
a wet-stone to remove sharp edges or raised areas which
cause seal damage.
If the damage is not repairable, replace the inner tube.
Since damage to the inner tube damages the oil seal,
replace the oil seal whenever the inner tube is repaired
or replaced.
Temporarily assemble the inner [A] and outer tubes [B],
and pump them down and up manually to check for
smooth operation.
If the inner tube is badly bent or creased, replace
Excessive bending, followed by subsequent
straightening, can weaken the inner tube.


Table of Contents

   Also See for Kawasaki KX250

Comments to this Manuals

Symbols: 0
Latest comments:
  • #1071172 May 25, 2018 05:01:
    I am trying to find a repair manual for 1986 Kawasaki KX 250
    Engine​: KX250DE005​703
    Neck: JKAKXMD17G​A005578

    S​pecificall​y now, I need detailed carburetor view, repair and instructio​n.

    I can not find/see the exact year designatio​n on the manuals I
    'm looking at, only pictures of the bike. Nothing I've found is exact.