Periodic Maintenance Procedures
Master Cylinder Rubber Parts Replacement
Front Master Cylinder Disassembly
•
Remove the front master cylinder (see Front Master Cylin-
der Removal in the Brakes chapter).
•
Remove the seal cover [A], circlip [B], connector [C] and
O-ring [D].
Special Tool - Inside Circlip Pliers: 57001-143
•
Unscrew the locknut [E] and pivot bolt [F], and remove the
brake lever.
•
Remove the dust cover [G] and circlip [H].
•
Pull out the piston assy [I].
Do not remove the secondary cup from the piston
since removal will damage it.
•
Replace:
Seal Cover [A]
Circlip [B]
O-ring [D]
Circlip [H]
Piston Assy [I]
Diaphragm [J]
Rear Master Cylinder Disassembly
•
Remove the rear master cylinder (see Rear Master Cylin-
der Removal in the Brakes chapter).
•
Remove the circlip [A], connector [B] and O-ring [C].
Special Tool - Inside Circlip Pliers: 57001-143
•
Slide the dust cover [D] out of place, and remove the cir-
clip [E].
•
Pull out the push rod assy [F].
•
Take off the piston assy [G] and return spring [H].
Do not remove the secondary cup from the piston
since removal will damage it.
•
Replace:
Circlip [A]
O-ring [C]
Circlip [E]
Push Rod Assy [F]
Piston Assy [G]
Diaphragm [I]
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PERIODIC MAINTENANCE 2-63
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